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MANUAL – INSTALLATION Tracking Controller TC Series v100 Issue Date: 02/25/16 © 2016 Price Industries Limited. All rights reserved. Firmware: 1.3.0

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Page 1: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

MANUAL – INSTALLATION

Tracking ControllerTC Series

v100 – Issue Date: 02/25/16© 2016 Price Industries Limited. All rights reserved.Firmware: 1.3.0

Page 2: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

TRACKING CONTROLLERTABLE OF CONTENTS

Product Overview

General .........................................................................1

Tracking Controller (TC) Features ...................................1

Operation ......................................................................2

Expansion Modules .......................................................2

Input/Output Description ..............................................3

Flow Response Chart ...................................................4

Sample Wiring Diagram .................................................5

Thermostat Options .................................................... 6

Thermostat Installation ..................................................7

Thermostat Functions....................................................8

Display Navigation

Initial Setup ...................................................................9

Information Menu ........................................................10

Service Menu ..............................................................11

Application Menu ........................................................12

Balancing Menu ..........................................................12

VAV with Track Menu ...................................................13

Setpoint Menu .............................................................14

Discharge Air Temperature Menu .................................15

Input Menu ..................................................................16

Output Menu ...............................................................19

BACnet Menu .............................................................24

Stat Setup Menu .........................................................25

Diagnostics Menu........................................................26

Networking and Setup

Setting the MAC Address ............................................27

Setting the Device Instance .........................................28

Linker2 – USB Service Tool .........................................29

Troubleshooting ...........................................................30

Hardware Specifications ..............................................33

Page 3: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

GeneralThe Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control and airflow control. The TC combines the accuracy of direct digital control with the flexibility of an individual room control system, providing maximum control and efficiency. An advanced and configurable proportional integral controller allows for exceptional user comfort and energy efficiency. Installation of the controller and thermostat is simple and error proof with RJ-45 (network type) connections to the thermostat and BACnet network.

The TC typically comes factory mounted to the Price VAV terminals, but may also be ordered stand-alone for retrofit jobs.

Tracking Controller (TC) Features• 24 VAC power terminal or RJ-12 power connection

• 24 VAC Binary Outputs (7) – A variety of binary outputs for heating, cooling or fan operation which are rated for maximum 0.5 amps each. Max: 1.85 amps total. Field switchable from HOT to COM.

• Analog Outputs (4) – Fully configurable (2 to 10 VDC, 0 to 10 VDC, 10 to 2 VDC etc.) outputs for heating, cooling, and auxiliary, rated at maximum 10 mA each.

• D.A.T Sensor Input (1) 10K type J thermistor - discharge temperature control is required and a temperature probe must be connected.

• Contact Closure Input (1) – night setback.

• BACnet Expansion Module (optional) – providing a native BACnet MS/TP interface.

• VAV Expansion Module – provides air flow input from the exhaust valve.

• Integrated Damper Actuator – default stroke time of 95 seconds.

• T-stat port - for RJ-45 connection to thermostat from the TC controller.

• Service Port – RJ-12 port used to connect Price Linker for system balancing and setup, or to connect an LCD Thermostat for system balancing and setup. The LINKER is a USB 2.0 interface to Price controls and is used in conjunction with FREE setup and balancing software available from Price.

• LED Indication – for ease of troubleshooting.

www.priceelectronics.ca/PIC Page 3 of 44

The Price Intelligent Controller (PIC) is a direct digital controller for VAV terminals or fan coils that offers cutting edge zone control. The PIC combines the accuracy of direct digital control with the �exibility of an individual room control system, providing maximum control and ef­ciency. An advanced and con­gurableproportional integral controller allows for exceptional user comfort and energy ef­ciency. Installation of the controller and thermostat is simple and error proof with RJ-45 (network type) connections to the thermostat and BACnet network. The PIC typically comes factory mounted to Price VAV boxes, but may also be ordered stand-alone for retro­t jobs.

PIC – installation and service manual – V1.08 0624L

Switchable 24 VAC Hot/Com Output Selection

Hot or COM

4 Analog Outputs

Service Port for Price Linker

T-Stat Port for Thermostat Connection

D.A.T. Sensor Input

Contact Closure Input

Optional BACnet Expansion Module

Binary Cooling Output

Expansion Module

3 Binary Staged Heating Outputs

Pluggable 24 VAC Power Terminal or

RJ-12 Power Connection

LED Indication for Troubleshooting

TC FEATURES

1priceindustries.com | TRACKING CONTROLLER - Manual

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 4: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

(TC-BAC) - BACNET MODULE

OperationThe TC is an advanced and fully configurable VAV terminal controller that can be used as a pressure independent zone control system.

The TC offers five thermostat options that provide a range of control from room temperature sensing, all the way to motion sensing. With a variety of output configurations, the TC can control analog heating and cooling valves, fan motors, and other types of analog devices. As well as On/Off heating and cooling stages, on/off fan operation, fan coils etc. With the use of the LCD Thermostat, balancing and system setup can be performed. Further, with the use of the LCD Thermostat with Motion Sensing, the TC can be used as a motion sensor and lighting controller with different levels of sensitivity, as well as a system balancing tool.

Expansion ModulesThe TC is also expandable for BACnet networking capabilities using the BACnet expansion module, which allows for MS/TP connectivity to building management systems. LED indicators show current status of communication and any electrical fault conditions. For Airflow measurement, two options are available. The first option uses a flow transducer combined with the SP300 sensor to measure and control to the targeted airflow. This is typically used with VAV terminal units. The second option uses an analog input that reads the signal from a Linear Module on a Venturi Valve. This system uses position feedback from the Venturi Valve. The expansion modules come equipped with a ribbon cable that is easy to plug in from the TC to the selected module.

TC - SUPPLY EXPANSION BOARD WITH LM(X)

TC - SUPPLY EXPANSION BOARD WITH FLOW TRANSDUCER

2 TRACKING CONTROLLER - Manual | priceindustries.com

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 5: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Input/Output Description

24VAC Binary Outputs:

Stg1/OpenBinary (electric, or binary hot water) Tristate (floating) open signal of hot water valve

Stg2/ClosedBinary (electric, or binary hot water) Tristate (floating) open signal of hot water valve

Stg3Binary (electric, or binary hot water) 24VAC PWM to SSR (10 second period)

Cool/AuxBinary Output for one stage of cooling if required. Can be used as an auxiliary binary output if required.

Analog Outputs:

AO1 - Spare Spare analog output

AO2 - Heat Analog Output for modulating heating valve (0 to 10 VDC, 2 to 10 VDC, 10 to 2 VDC etc.)

AO3 - Cool Analog Output for modulating cooling valve (0 to 10 VDC, 2 to 10 VDC, 10 to 2 VDC etc.)

AO4 - Spare Spare analog output – normally indicates damper position (0 to 10 VDC = 0-100%)

Inputs:

Contact Closure Configurable Binary Input can be used for night setback, damper force open/close etc.

D.A.T. SensorAnalog Input for temperature probe hookup for discharge temperature if required. 10k Type J Thermistor.

Switched HOT/COM Jumper: TC offers a jumper selectable HOT/COM switch that allows the binary outputs to be switched HOT or switched COMMON.

COM Terminals: All COM terminals on the TC are internally connected, which allows for a common reference point throughout the board.

Damper Actuator: Factory installed and wired, the TC offers LED indication of the damper direction, (either OPN or CLO). Default drive time of the actuator is 90 seconds, but is configurable through software, or by using the LCD Thermostat.

T-Stat RJ-45 Port: The TC comes equipped with an RJ-45 port to provide ease of plugging in a thermostat cable from the TC to any of the selected thermostats. The thermostat cable is supplied by Price.

Service Port: The TC comes equipped with an RJ-12 port to provide ease of plugging in an RJ-12 cable to the Price LINKER 2 for system balancing and setup, or to connect an LCD Thermostat for system balancing and setup. The LINKER 2 is a USB 2.0 interface to Price controls, and is used in conjunction with FREE setup and balancing software available from Price.

priceindustries.com | TRACKING CONTROLLER - Manual 3

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 6: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Flow Response Chart

Output

HCCO box Cooling Min Cooling Flows Heating Min Heating FlowsNeutral Supply

Air Flow

PI = Cooling Duct air = Cold

PI = Heating Duct air = Cold

PI = Neutral Duct air = Cold

PI = Cooling Duct air = Hot

PI = Heating Duct air = Hot

PI = Neutral Duct air = Hot

PI = Cooling Duct air = Neutral

PI = Heating Duct air = Neutral

PI = Neutral Duct air = Neutral

Above is a Flow Response chart for the TC, showing the demand, Duct Air condition, and the controller’s output. E.g.: PI = Cooling, Duct Air = Cold, Output = Cooling Flows. This indicates that the Room Demand is in Cooling, the Duct Air is Cold, and the controller would modulate between the Cool Min and Cool Max values.

NOTE: If no Temperature Probe is present, the TC assumes cold duct air. PI = Proportional Integral = room load (either cooling/neutral/heating)

TECH TIP

Use the above table to determine what airflows are being targeted in certain modes.

Example: If TC is trying to heat the room (PI=heating) and cool air is being supplied (Duct air=Cold) it will chase its heating min flow.

4 TRACKING CONTROLLER - Manual | priceindustries.com

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 7: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Sample Wiring Diagram

VALVE SIGNAL (0-10V)

COMMON

VALVE POWER 24V

IOLM

-SC

OM

24VAC

AI7

SIG

*

24/120/208/240/277

TO 24 VAC50VA TRANS.

CAT5E CABLE

FIELD ELECTRICAL WIRING

FACTORY ELECTRICAL WIRING

CAT5E CABLE

A02

COM

CONTROLLER TERMINALS FUNCTION

TO SUPPLY REHEAT VALVE

HOT

CAT5E CABLE

CAT5E CABLE

EXHAUST TRACKING VALVE

EXHAUST TRACKING VALVE

23

1

ACTUATOR

CO

M

TRA

CK

ING

CO

NTR

OLL

ER

CO

NTA

CT

CLO

SU

RE

24VAC

BIN

AR

Y OU

TPU

TS

AO3

AO2

AO1

AO4

NET IN

FROM BACnet MSTP DEVICE

HO

TC

OM

COM

EXPANSION MODULES

DP

RCCWCW

COM

24VAC

PO

WE

R

AN

ALO

G O

UTS

TO BACnet MSTP DEVICE

NET OUT

B-

A+

NE

TC

OM

BACNet

IN

SE

NS

OR

COM

COM

BO2

STG2/CLO

STG1

STG3

/OPN

BO1

HC

SAT

OU

TPU

TSS

WITC

HE

D

SE

RV

ICE

T-S

TAT

POWER SOURCE L1

N/L2

DISCONNECT ROOM THERMOSTAT

23

1

ACTUATOR

SUPPLY TRACKING VALVE

LEGEND

5priceindustries.com | TRACKING CONTROLLER - Manual

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 8: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

1. Setpoint Adjust – from hidden dial on the back2. Service Port - Linker2 Connection

Thermostat Options All thermostats are connected with a CAT-5 cable (RJ-45) connection from the TC to the back of the selected thermostat. Each thermostat has an RJ-12 Service Port on the bottom, providing a computer interface using the USB LINKER2 service tool for setup and balancing, and without having to access the plenum.

1. Dial Adjustment for Temperature2. Occupancy Override Button3. LED – 1 blink cooling mode, 2 – heating, 3 - neutral4. Service Port - Linker2 Connection

1. LCD screen for menu display2. Menu Button3. Increase and decrease push buttons for day temperature

setpoint adjustment4. Service Port - Linker2 Connection

1. LCD screen for menu display2. Menu Button3. Increase and decrease push buttons for day temperature

setpoint adjustment, as well as manual light on/off buttons

4. Motion sensor allows for automatic detection of occupancy

5. Service Port – Linker2 connection

1

3

2

4

5

6 TRACKING CONTROLLER - Manual | priceindustries.com

1

3

2

4

TRACKING CONTROLLERPRODUCT OVERVIEW

1

2

DIAL THERMOSTAT (TC-TS-DIAL)

LCD THERMOSTAT W/MOTION SENSOR: (PIC-TS-MOTION)

1

3

2

4

LCD THERMOSTAT (TC-TS-LCD)

ROOM SENSOR THERMOSTAT TC-TS-SENS)

Page 9: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

General DescriptionThe TC thermostats are all physically the same size and mounting instructions will be typical.

Location1. The TC Thermostats must be mounted to a wall and

wired to the TC via the supplied plenum rated 35ft CAT-5 cable. This cable plugs into the thermostat and the TC with the ease of RJ-45 connections. NOTE: The cable run can be extended to 70 ft. using a Price cable coupler and additional 35 ft. cable.

2. Mount the required thermostat in a place that is convenient for the end user, but the following should be taken into consideration:

Do not mount a thermostat in direct sunlight i.e. across from a window where heat can alter the temperature reading.

Should not be installed on an outside wall. Keep away from hot equipment like computers,

monitors and heaters etc. Ensure nothing will restrict vertical air circulation

to the thermostat. (Do Not Cover) ***Ensure wall is NOT pressurized! Hot/cold air

from a pressurized wall will direct blow onto the thermostat’s temperature sensor causing incorrect readings.***

Installation1. The back plate on each thermostat is removable and

can be mounted to a standard electrical box or directly to drywall using anchors supplied by others.

2. Run the CAT-5 cable through the center hole in the plate. Connect the cable to the thermostat, then secure the thermostat onto the wall plate inserting top portion of the thermostat first, then snapping the bottom half in.

3. All thermostats will come equipped with a 0.050 in. Allen key for the set screw at the bottom.

Thermostat Installation

www.priceelectronics.ca/PIC Page 10 of 44

Thermostat Installation

TECH TIP: Careful thermostat installation will reduce �eld issues! Do not twist or kink the blue CAT5 thermostat cable. Damaged cables are dif�cult to troubleshoot! Thermostat cable product code: PIC-CABLE

35 foot plenum rated cable included with thermostat (PIC-CABLE)

General DescriptionThe PIC thermostats are all physically the same size and mounting instructions will be typical.

Location 1. The Price Intelligent Controller (PIC) Thermostats must be mounted to a wall and wired to the PIC

controller via the supplied plenum rated 35ft CAT-5 cable. This cable plugs into the thermostat and the PIC controller with the ease of RJ-45 connections. Note: the cable run can be extended to 70 ft using a Price cable coupler and additional 35ft cable.

2. Mount the required thermostat in a place that is convenient for the end user, but the following should be taken into consideration:

• Do not mount a thermostat in direct sunlight i.e. across from a window where heat can alter thetemperature reading.

• Should not be installed on an outside wall. • Keep away from hot equipment like computers, monitors and heaters etc.

• Ensure nothing will restrict vertical air circulation to the thermostat. (Do Not Cover) • ***Ensure wall is NOT pressurized! Hot/cold air from a pressurized wall will direct blow

onto the thermostat’s temperature sensor causing ‘bad’ readings. ***Installation 1. The back plate on each thermostat is removable and can be mounted to a standard electrical box

or directly to drywall using anchors supplied by others. 2. Run the CAT-5 cable through the center hole in the plate. Connect the cable to the thermostat,

and then secure the thermostat onto the wall plate inserting the top portion of the thermostat �rst, and then snapping the bottom half in.

3. All thermostats will come equipped with a 0.050” Allen key for the set screw at the bottom.

1.25”(32)

Wall Fastenersby others

Surface Mount Detail

TECH TIP

Careful thermostat installation will reduce field issues! Do not twist or kink the blue CAT5 thermostat cable. Damaged cables are difficult to troubleshoot! Thermostat cable product code: TC-CABLE.

SURFACE MOUNT DETAIL

35 FOOT PLENUM RATED CABLE - INCLUDED

1.25”(32)

Wall Fastenersby others

4.875”(125)

priceindustries.com | TRACKING CONTROLLER - Manual 7

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 10: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

ROOM SENSOR THERMOSTAT

DIAL THERMOSTAT

LCD THERMOSTAT

LCD THERMOSTAT W/ MOTION SENSOR

Thermostat FunctionsRoom Sensor Thermostat

• Powered from the TC.

• Measures room temperature.

• Set point can be adjusted from a hidden dial on the back of the T-Stat using a small flat-head screw driver.

• Setpoint limits can be adjusted through free setup software using the Price LINKER2, or through BACnet system.

• Eliminates problem of unauthorized tampering to the thermostat.

LCD Thermostat with Motion Sensor

• Powered from the TC and has a variety of features.

• This model measures room temperature, features an LCD screen with day Setpoint adjustment, and motion sensor with lighting control.

• Temperature set point limits are set through free setup software using the Price LINKER2, or through a BACnet system.

• The LCD Thermostat with Motion Sensor can be used as a balancing tool for the PIC system by simply connecting the RJ-45 cable to the back of the thermostat.

• This thermostat can also be used as a motion sensor for occupied and unoccupied times in a space. It also has the capability to act as a lighting controller for occupied/unoccupied schedules.

LCD Thermostat

• Powered from the TC and has a variety of features.

• Measures room temperature and features an LCD screen with push button day setpoint adjustment.

• Temperature set point limits are set through free setup software using the Price LINKER2, or through a BACnet system.

• LCD Thermostat can also be used as a balancing tool for the TC system by simply connecting the RJ-45 cable to the back of the thermostat.

Dial Thermostat

• Powered from the TC.

• Measures room temperature & features a dial adjustment & an occupancy button.

• Temperature Setpoint limits can be adjusted through free setup software using the Price LINKER2, or through a BACnet system.

• Simply use the adjustable dial for temperature adjustment.

• Occupancy button can be used to override the system during unoccupied times Default setting is 4 hrs.

8 TRACKING CONTROLLER - Manual | priceindustries.com

TRACKING CONTROLLERPRODUCT OVERVIEW

Page 11: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

ROOM SENSOR THERMOSTAT

DIAL THERMOSTAT

LCD THERMOSTAT

Initial Setup (LCD Thermostats (T-STAT) Only)

When the Interface is first powered from the TC controller, it will display the following information: (Also press both UP/DOWN at same time to show this screen anytime.)

ControllerDown ButtonUsed for day setpoint adjustment.

Up Button Used for day setpoint adjustment.

Day Setpoint AdjustmentIncrease and decrease push buttons for Day setpoint adjustment.

INTERFACE

9priceindustries.com | TRACKING CONTROLLER - Manual

TRACKING CONTROLLERDISPLAY NAVIGATION

PRICE ELECTRONICS Start-up screen.

INTERFACE STANDARD MODEL Displays the type of interface being used.

INTERFACE VERSION X.XX.X Displays firmware version of T-STAT.

LOADING *INITIALIZING* Loading parameters from the TC.

PIC VERSION X.XX

SEQUENCE XXX Displays sequence programmed into the TC NOTE: a sequence number of 0 means the TC has NOT been calibrated.

DUCT SIZE XX INCHES Displays inlet size.

MAC ADDRESS 1 Displays current MAC Address (local MS/TP segment) - Must be unique to MS/TP segment.

DEVICE INST. 158,001 Displays current Device Instance (System address) - Must be unique to building.

ROOM TEMP. 75.0°F Displays the current temperature that the Thermostat is reading.

Page 12: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Information Menu (LCD Thermostats Only)

The info menu shows information about the controller status regarding room load, damper position and BACnet address info. No values can be changed from this menu and it is not locked or protected in any way.

APPLICATION SUP/EX TRACK

Displays the current application the Tracking Controller is being utilized for. The menus shown below follow the Supply/Exhaust tracking application. For other options, please see the Application menu on page 12.

OCCUPANCY ON-CONTACT Occupancy can be determined by airflow, contact closure, motion or by a user pressing a button.

HEATING MODE LOAD 100%

Displays the current mode the controller is in. Neutral mode -The Tracking Controller is satisfied. Cooling 1 to 100%. Heating 1 to 100%.

SUPPLYAIRTEMP 70.0°F

Supply probe not present: LCD will display ‘No Probe’. Supply probe present: LCD will display the Supply Air Temperature.

SUPPLYDPR.POS 50%

This indicates the current position of the supply damper in percent (%). Range is 0 to 100% (100% = fully open or maximum air).

EXHAUST POS. 50%

This indicates the current position of the exhaust damper in percent (%). Range is 0 to 100% (100% = fully open or maximum air).

ECM OUTPUT 8.0 VDC Current Voltage on output A01.

SUPPLY FLOW 500 CFM Current supply airflow.

EXHAUST FLOW 700 CFM Current exhaust airflow.

SUPLYFLOWTARGT 500 CFM Shows the current supply airflow target cfm.

EXHAUST TARGET 700 CFM Shows the current exhaust airflow target cfm.

LMX ALARMSTAT NORMAL Indicates if the Linear Module is within the required pressure range.

MAC ADDRESS HARDWARE 1

(MAC address must be unique on the network segment). Shows the BACnet MAC address. Range 1 to 99. MAC address can be set via dip switch. If no BACnet module is attached, LCD will display MAC address None.

DEVICE INST. 158,001

(Instance must be ‘globally’ unique on your site) Displays controllers BACnet Device Instance (if BACnet is attached). If no BACnet module attached, LCD will display MAC address None.

DEVICE INST. 158,001

(Instance must be ‘globally’ unique on your site). Displays controllers BACnet Device Instance (if BACnet is attached). Device Instance can range from 0 to 4,194,303.

PRESS MENU TO EXIT

10 TRACKING CONTROLLER - Manual | priceindustries.com

TRACKING CONTROLLERDISPLAY NAVIGATION

TRACKING CONTROLLERDISPLAY NAVIGATION

Page 13: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Service Menu (LCD Thermostats Only)

The service menu allows the balancer/installer to access the controller setup to change settings (e.g setting flows, heating outputs, etc.).

SERVICE MENU: APPLICATION

Change the application the unit is operating as. See page 12.

SERVICE MENU: BALANCING

Allows you to force damper open/close/min/max. See page 12.

SERVICE MENU: VVT

Allows you to set flows or set limits. See page 13.

SERVICE MENU: SETPOINT

Setup of Setpoint limits (day minimum/maximum). F/C selection. See Page 14.

SERVICE MENU: DISCHARGE AIR TEMPERATURE

When DAT control has been enabled, the “Discharge Air Temperature” service menu will be activated.

SERVICE MENU: INPUT

Shows supply air temperature reading. Shows if VAV and BACnet modules are attached. See page 16.

SERVICE MENU: OUTPUT

Allows setup of fan, heat, cool outputs. See page 19.

SERVICE MENU: BACNET

Allows setup of BACnet addresses, MAC Address, Device Instance, Baud Rate. Included on if BACnet module is attached. See page 24.

SERVICE MENU: STAT SETUP

Allows setup of LCD back lighting, sounds, motion sensor. Adjustment of HVAC and room lighting timeouts. See page 25.

SERVICE MENU: DIAGNOSTIC Allows you to reset set the factory defaults and to reset the controller. See page 26.

PRESS MENU TO EXIT

11priceindustries.com | TRACKING CONTROLLER - Manual

TRACKING CONTROLLERDISPLAY NAVIGATION

TRACKING CONTROLLERDISPLAY NAVIGATION

Page 14: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

Application Menu

CO2 TRACKING Not applicable.

MIXING BOX DAT Not applicable.

SUPPLY/EXHAUST TRACKER

Volumetric offset application, typically for Venturi valves, but also for single ducts. This manual covers this Supply/Exhaust tracking application.

EXHAUST BOXExhaust box typically with constant flow. Reference PIC Manual for more information.

DUAL DUCT Not applicable.

FAN COIL 2 PIPE Not applicable.

FAN COIL 4 PIPE Not applicable.

AIR TERMINALSupply box typically with constant flow. Reference PIC Manual for more information.

PRESS MENU TO EXIT

SERVICE MENU: APPLICATION

CONTROL APP.

Balancing Menu

SET SUPPLY FLOW - NO OVERRIDE

1 to 9,999 cfm - Set the output flow of the supply duct. No Override - Normal operation default. Go to full open - Fully opens the supply duct. Go to full close - Fully closes the supply duct.

SET EXHAUST FLOW - NO OVERRIDE

1 to 9,999 cfm - Set the output flow of the exhaust duct. No Override - Normal operation default. Go to full open - Fully opens the supply duct. Go to full close - Fully closes the supply duct.

SUPPLY TWEAK %Tweak the supply airflow by +/-100%. NOTE: For single duct terminals, this menu will be the K-Factor for the crossflow sensor. Adjust this value to tweak the airflow reading.

EXHAUST TWEAK %Tweak the exhaust airflow by +/-100%. NOTE: For single duct terminals, this menu will be the K-Factor for the crossflow sensor. Adjust this value to tweak the airflow reading.

PRESS MENU TO EXIT

SERVICE MENU: BALANCING

12 TRACKING CONTROLLER - Manual | priceindustries.com

TRACKING CONTROLLERDISPLAY NAVIGATION

TRACKING CONTROLLERDISPLAY NAVIGATION

Page 15: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

VAV with Track Menu Application specific options

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

SERVICE MENU: VVT

FLOW UNITS CFM Choose between litres per second or cubic feet per minute.

COOL MIN FLOW 132 CFM Minimum cooling flow.

COOL MAX FLOW 800 CFM Maximum cooling flow.

HEAT MIN FLOW 132 CFM Minimum heating flow.

HEAT MAX FLOW 800 CFM Maximum heating flow.

NEUTRAL FLOW 132 CFM Flow when controller is satisfied.

EXHAUST OFFSET 0 CFM

Applies an offset to the flow. Example: If the Exhaust offset is 50 cfm and the flow is 500 cfm, exhaust will track to 550 cfm.

UNOCCUPIED VAV MODEDamper position only. • When unoccupied the unoccupied damper position is the targeted cfm. • When unoccupied, if there is flow, the unoccupied airflow is targeted.

UNOCCUPIED AIRFLOW

Only visible if Unoccupied VAV Mode is set to cfm target. When TC is unoccupied damper will ‘rest’ at this airflow. Range: 0 to 9,999 cfm. Default 132 cfm.

DAMPER RUNTIME 95 SEC Change the total runtime of the damper.

DAMPER DIRECTION NORMAL Changes the direction that damper open and damper close are set to.

DAMPER CAL NORMAL

Normal - Damper reads after a set number of movements Default. No Cal Mode - The damper remains in direct control of airflow but assumes the damper position. Damper will not recalibrate after a set number of movements to ensure continuous flow control.

FLOW RESPONSE NORMAL

Normal - Typical response, airflow target based on room condition (PI) and duct temperature.

PRESS MENU TO EXIT

13priceindustries.com | TRACKING CONTROLLER - Manual

TRACKING CONTROLLERDISPLAY NAVIGATION

TRACKING CONTROLLERDISPLAY NAVIGATION

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Setpoint Menu Setpoint limits and temperature units

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

SET LO LIMIT 65.0°F

This is the lowest Setpoint allowed. Range: 10.0 to 100.0°F Default: 65.0°F.

SET HI LIMIT 80.0°F

This is the highest Setpoint allowed. Range: 10.0 to 100.0°F Default 80.0°F.

TEMP. UNITS FAHRENHEIT

Fahrenheit or Celsius. Default: °F.

NIGHT HEAT SETPOINT 62.0°F

TC will maintain the heating Setpoint when unoccupied. Range: 10.0 to 100.0°F Default: 62.0°F.

NIGHT COOL SETPOINT 83.0°F

TC will maintain the heating Setpoint when unoccupied Range: 10.0 to 100.0°F Default: 62.0°F.

PRO. BAND 2.0°F Default 2°F, 1°C.

DAY DIFF. 1.0°F Default 1°F, 0.5°C.

PI ANALOGHEAT NORMAL PI

PI references the cooling or heating load of the space. Normal PI - A PI of 0 percent is min flow, 100 percent is max flow. Low Range PI - A PI of 0 percent is min flow, 50 to 100 percent is max flow. High Range PI - A PI of 0 to 50 percent is min flow, 100 percent is max flow.

PI ANALOGCOOL NORMAL PI

Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage.

PI ECM HEAT NORMAL PI

Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage.

PI ECM COOL NORMAL PI

Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage.

PRESS MENU TO EXIT

Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage.

SERVICE MENU: SETPOINT

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Discharge Air Temperature Menu

TRACKING CONTROLLERDISPLAY NAVIGATION

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DAT CTRL MODE DAT HEAT ONLY

DISCHGAIRTEMP 21.0˚C

Discharge Air Temperature - Current temperature reading of the DAT. If display is at 300˚F, thermistor is shorted. If no thermistor is detected -59˚F will be displayed.

DAT COOL SET. 13.0˚C

Discharge Air Temperature Cooling Setpoint - This is the DAT cooling target while in cooling mode.

DAT HEAT SET. 32.0˚C

Discharge Air Temperature Heating Setpoint - This is the DAT heating target while in heating mode.

DATWHILEPI/DB DISABLED

Discharge Air Temperature in Deadband - When the room temperature is satisfied, the DAT will target for this temperature.

DAT UNOCC SET DISABLED

Discharge Air Temperature Unoccupied Setpoint - Temperature target while room is unoccupied and room temperature is satisfied. Default: Disabled

DAT SVC. TIME 60 SEC.

Discharge Air Temperature Service Time - Control loop update period. Amount of time that determines how often the control loop for the DAT is updated. Default: 60 sec. (10 to 3,600 sec.).

DAT STEP DIV. 10

Discharge Air Temperature Step Division - This controls the rate at which the output will change. Rate range is 1 to 50. 1 -maximum change rate. 50 -minimum change rate. Default: 10.

DAT STEP MIX 10%

Discharge Air Temperature Step Mix - The maximum amount the output will change at every loop service. Step range is 1% to 50%. The higher the percentage, the larger the change. Default: 10%

DATDIFRENTIAL 1.0˚C

Discharge Air Temperature Differential - Acceptable difference in temperature before system makes changes. Range is 0.0˚F to 25.0˚F. Default: 3.0˚F

PRESS MENU TO EXIT

SERVICE MENU: DISCHGAIRTEMP

DAT CTRL MODE DAT COOL ONLY Not applicable

DAT CTRL MODE DAT HEAT ONLY The Tracking Controller will default to Heat Only.

DAT CTRL MODE DAT HEAT/COOL Not applicable

PRESS MENU TO EXIT

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SUPPLYAIRTEMP NO PROBE

Shows current SAT reading if probe connected (TC-PRB). Range: -59 to 399°F. "No Probe" indicates there is no sensor connected.

NEUTRAL MODE DYNAMIC

HOT SWITCH 81.0˚F

Only active/visible when Neutral mode is Conventional. TC will consider the supply air warm if at the hot switch temp or above. Default: 0.0˚F - uses dynamic neutral mode.

COLD SWITCH 73.0˚F

Only active/visible when Neutral mode is conventional. TC will consider the supply air cold if at the cold switch temp or below. Default: 0.0˚F - uses dynamic neutral mode (neutral mode disabled).

VAV MODULE OMRON SENSOR

Displays the VAV sensor. • Not attached. • OMROM sensor. • Kavlico Sensor. • Linear Module.

2NDVAV MODULE SAME AS MODULE 1

Displays the second VAV sensor. • Same as module 1. • DP Sensor. • OMRON Sensor. • Linear module.

INPUT LM SETUP

NEUTRAL MODE DYNAMIC

• When supply air temp (DAT) is below room temp it is considered cooling.

• When supply air temp (DAT) is above room temp it is considered heating.

• This mode is recommended as the TC will always use the supply air if it can help satisfy the room load.

NEUTRAL MODE CONVENTIONAL

Uses the Hot and Cold Switch temperatures to determine whether it is in heating mode or cooling mode.

NEUTRAL MODE FORCE COOL The TC will always assume cold supply air.

NEUTRAL MODE FORCE HEAT The TC will always assume warm supply air.

Input Menu Supply air temp and neutral mode

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

SUPLM MIN VIN 2.0 VDC

Supply Linear Module Minimum Voltage - Factory set to the minimum voltage of the flow signal from the supply linearization module. This value should always be changed in conjunction with the flow signal range on the supply linearization module.

SERVICE MENU: INPUT

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Input Menu Continued... Supply air temp and neutral mode

SUPPLY LM MIN 90 CFM

Supply Linear Module Minimum Flow - Factory set to the minimum flow rate of the supply linearization module. This value should always be changed in conjunction with the airflow range on the supply linearization module.

SUPPLY LM MAX 1500 CFM

Supply Linear Module Maximum Flow - Factory set to the maximum flow rate of the supply linearization module. This value should always be changed in conjunction with the airflow range on the supply linearization module.

EXLM VIN MIN 2.0 VDC

Exhaust Linear Module Minimum Voltage - Factory set to the minimum voltage of the flow signal from the exhaust linearization module. This value should always be changed in conjunction with the flow signal range on the exhaust linearization module.

EXLM VIN MAX 10.0 VDC

Exhaust Linear Module Maximum Voltage - Factory set to the maximum voltage of the flow signal from the exhaust linearization module. This value should always be changed in conjunction with the flow signal range on the exhaust linearization module.

EXHAUST LM MIN 90 CFM

Exhaust Linear Module Minimum Flow - Factory set to the minimum flow rate of the exhaust linearization module. This value should always be changed in conjunction with the airflow range on the exhaust linearization module.

EXHAUST LM MAX 1500 CFM

Exhaust Linear module Maximum Flow - Factory set to the maximum flow rate of the exhaust linearization module. This value should always be changed in conjunction with the airflow range on the exhaust linearization module.

PRESS MENU TO EXIT

SUPLM MAX VIN 10.0 VDC

Supply Linear Module Maximum Voltage - Factory set to the maximum voltage of the flow signal from the supply linearization module. This value should always be changed in conjunction with the flow signal range on the supply linearization module.

TRACKING CONTROLLERDISPLAY NAVIGATION

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PRESSURE TYPE VAV-AUTO

VAV-auto - VAV module is being used and sensing airflow. VVT-manual - VAV module DISABLED in software (override). VVT-auto - no VAV mode.

ROOM TEMPERATURE OFFSET 0.0˚F Apply an offset to the room temperature.

SAT OFFSET 0.0˚F Apply an offset to the Supply Air Temperature.

CONTACT CLOSER CONFIGURATION

DAMPER FULL OPEN

All Output Halt - disables all outputs. Disable Binary Cool. Disable Binary Heat. Disable Binary Fan. Disable A04. Idle Analog Cool - default 0 VDC. Idle Analog Heat - default 0 VDC Idle Analog ECM - default 1.5 VDC. Damper Full Close. Damper Full Open. Occupied when Closed - Forces Occupied. Unoccupied on Closed - Forces Unoccupied. Not used -disabled.

CO2 SENSOR NOT DETECTED Display whether or not a C02 sensor is detected.

CO2 TWEAK 0%

Only displayed if C02 sensor is detected. Adjust the C02 reading by +/-100%.

C02 OFFSET 0 PPM

Only displayed if C02 sensor is detected. Adjust the C02 reading by +/-500 ppm.

HUMIDITY SENSOR NOT DETECTED Displays whether or not a humidity sensor was detected.

HUMIDITY TWEAKOnly displayed if humidity sensor is detected. Adjust humidity by +/-100% RH.

HUMIDITY OFFSETOnly displayed if humidity sensor is detected. Adjust the humidity with an offset by +/-100% RH.

PRESS MENU TO EXIT

Input Menu Continued... Supply air temp and neutral mode

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ECM COOL MIN 2.0 VDC Not applicable.

ECM COOL MAX 8.0 VDC Not applicable.

ECM HEAT MIN 2.0 VDC Not applicable.

ECM HEAT MAX 10.0 VDC Not applicable.

ECM DEADBAND 1.5 VDC Not applicable.

ECMUNOCCUPIED 1.5 VDC Not applicable.

BINARYFANTYPE HEATING

OUTPUT FAN

FAN TYPE HEAT & COOL Not applicable.

FAN TYPE DAY & NIGHT HT/CL Not applicable.

FAN TYPE CONTINUOUS Not applicable.

FAN TYPE DAY & NIGHT HEAT Not applicable.

FAN TYPE HEATING Not applicable.

FAN TYPE NO FAN Not applicable.

PRESS MENU TO EXIT Not applicable.

PRESS MENU TO EXIT

SERVICE MENU: OUTPUT

Output Menu

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

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REHEAT TYPE BINARY

Binary - Uses stage 1, 2, 3 - Default. Hot Water - Uses stage 1&2 for open/close floating point valve, stage 3 is binary. Binary/PWN - Stage 1&2 are binary, stage 3 is 24 VAC PWM 10 second cycle. Hot Water/PWM - Uses stage 1&2 for open/close floating point valve, Stage 3 is 24 VAC PWM 10 second cycle. Hot Water, Hot Air Disabled -Same as above except hot air disabled. Binary, Hot Water Disabled - Same as above except hot air disabled. Binary PWM, Hot Air Disabled - Same as above except hot air disabled. Hot Water/PWM, Hot Air Disabled - Same as above except hot air disabled.

OUTPUT HEAT

HEAT STAGE 1 33%

Not shown if Hot Water Heat is used. Stage 1 engages at 33% heating.

HEAT STAGE 2 66%

Not shown if Hot Water Heat is used. Stage 2 engages at 66% heating.

HEAT STAGE 3 100% Stage 3 engages at 100% heating.

DRIVE TIME 90 SECONDS

Hot water only, not shown if Binary Heat is used. Hot water runtime in seconds.

REHEAT FAIL SAFE OFF

Off - outputs send 24 VAC on call for heat. On - outputs send 24 VAC when no call for heat (fail open valve in cold climates).

ANALOG HEAT MIN 2.0 VDC

Outputs this voltage on heat analog pin when there is a minimum call for heating.

ANALOG HEAT MAX 10.0 VDC

Outputs this voltage on heat analog pin when there is a maximum call for heating.

ANALOG HEAT IDLE 0.0 VDC

Outputs this voltage on heat analog pin when there is no call for heating.

AIRFLOW INTERLOCK DISABLED

Disabled - Heat is engaged whenever there is a demand for heat. Enabled - Airflow must be greater than VAV heat min flow before heat is energized.

PRESS MENU TO EXIT

Output Menu Continued...

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

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BINARY COOL 33%

Cooling engages at 33% cooling load.OUTPUT COOL

OUTPUT OUTPUT PINS

OUTPUT PINS ANALOG OUTPUTS

ANALOG COOL MIN 0.0 VDC

Outputs this voltage on cool analog pin when there is a minimum call for cooling.

ANALOG COOL MAX 10.0 VDC

Outputs this voltage on cool analog pin when there is a maximum call for cooling.

ANALOG COOL IDLE 0.0 VDC

Outputs this voltage on cool analog pin when there is no call for cooling.

PRESS MENU TO EXIT

A01 USAGE ECM

Sends a 2 to 10 VDC signal proportional to the airflow demand of the room.

A02 USAGE HEAT

Sends a 2 to 10 VDC signal proportional to the heating demand of the room.

A03 USAGE COOL

Send a 2 to 10 VDC signal proportional to the cooling demand of the room.

A04 USAGE AUX

Sends a 2 to 10 VDC signal.

PRESS MENU TO EXIT

Output Menu Continued...

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

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OUTPUT PINS BINARY OUTPUTS B01 USAGE

FAN

Will output a 24 VAC signal when the controller calls for the Fan.

B02 USAGE HEAT 1

Heat 1 is used for Stage 1 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 1 of the reheat stages.

B03 USAGE HEAT 2

Heat 2 is used for Stage 2 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 2 of the reheat stages.

B04 USAGE HEAT 3

Heat 3 is used for Stage 3 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 3 of the reheat stages.

B05 USAGE COOL

When the controller goes into cooling mode, a 24 VAC signal will be outputted from the selected binary output.

B08 USAGE DISABLED Not Applicable.

B09 USAGE DISABLED Not Applicable.

PRESS MENU TO EXIT

Output Menu Continued...

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Output Menu Continued...

OUTPUT ANALOGDATCTRL

OUTPUT ROOM LIGHTS

PRESS MENU TO EXIT

USE DAT CTRL YES

Enable Discharge Air Temperature Control. When DAT control has been enabled, the "Discharge Air Temperature" service menu will be activated.

PRESS MENU TO EXIT

ROOM LIGHTS DISABLED

Disabled - No outputs used -Default. Fan - Will trigger room lights. Heat Stage 3 - Will trigger room lights. Binary Cool - Will trigger room lights. B09 - Output will trigger room lights (expansion board). NOTE: the room lights option will override the selected output to control a 24 VAC relay which is intended to control lighting. Use a spare output so there is no conflict with your current sequence of operations.

PRESS MENU TO EXIT

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Page 26: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

SERVICE MENU: BACNET

MAC SET IN

Hardware - uses DIP switches on BACnet module for MAC address -default -recommended. Software - uses STAT to set MAC address -this OVERRIDES the hardware switches and could be confusing if used improperly. NOTE: The MAC address (range 1 to 99) is added to the device instance. Example: MAC address = 1, Device instance = 100 - total address for this device would be 101.

MAC ADDRESS HARDWARE: 1

Display current MAC address. NOTE: DIP switches and software MAC address are only read on startup! See device instance below.

DEVICE INSTANCE: 101

This is the 'software' BACnet address and MUST be unique on your building site (network). Range: 1 to 4,194,303. NOTE: After changing the device instance the STAT will send a RESET command to the TC to apply the ADDRESS changes. Addresses are only READ on startup, so after any changes you must reset the controller either via STAT (which is automatic) or cycle 24 VAC power. NOTE: Addresses are only read on startup to prevent a controller with faulty/damaged/improperly set DIP switches from popping up all over a network, which would be extremely difficult to troubleshoot.

BAUD RATE 76800

This sets the BACnet MS/TP baud rate. 9600 baud (all BACnet devices must at least support this speed) - slowest. 19200 baud. 38400 baud. 76800 baud (default baud rate for PRICE products) - fastest.

PRESS MENU TO EXIT

BACnet Menu BACnet Addressing Setup

Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied.

For more information on BACnet networking - see page 27.

BACNET

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OCCUPANCY ON-VVT MODE

Shows current occupancy source. ON from VVT (always on), ON from Airflow, ON from contact, On from Motion Sensor.

MOTION ENABLE OFF

Motion Enable (Motion sensor STAT only). OFF- motion sensor disabled - default. ON - motion sensor enabled (only enabled if you have a motion stat).

SENSITIVITY 5

Motion Sensitivity (Motion sensor STAT only). Sets the sensitivity of the motion sensor. 1 - Least sensitive. 9 - Most sensitive. 5 - Default.

MOTION TEST OFF

Motion test (motion sensor STAT only). Motion stat will beep each time motion is sensed. This is useful for adjusting the sensitivity value and testing. TC will go into unoccupied after no motion is detected and this timer expires.

OCC TIMEOUT 2 MIN. TC will go into unoccupied after no motion is detected and this timer expires.

LCD BACKLIGHTAlways On Always Off - push button, lights up on button press..

BACKLIGHT COLOR AQUA Allows user settable backlight (Aqua, While, Green and Blue).

SOUND OPTION ON

On - Stat will beep when user tries to exceed a limit - default. Off - No sounds, except ping.

DISPLAY OPTIONS TEMP AND SETPOINT NAME AND SETPOINT

Displays the T-Stats custom name and the current Setpoint.

NAME, TEMP./ SETPOINT DISABLE

Displays the T-Stats custom name and local temperature, prevents users from changing the local Setpoint.

NAME, TEMP./SETPOINT ENABLE

Displays the T-Stats custom name and local temperature, allows users to change the local Setpoint.

CONTROLLER NAME/ SETPOINT DISABLE

Displays the T-Stats custom name and prevents users from changing the local Setpoint.

CONTROLLER NAME/ SETPOINT ENABLE

Displays the T-Stats custom name and allows users to change the local Setpoint.

ROOM TEMP. ONLYDisplays only the current temperature, prevents users from changing the local Setpoint.

Stat Setup MenuStat Options

SERVICE MENU: STAT SETUP

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SETPOINT ONLY Displays only the current Setpoint.

TEMP. AND SETPOINTDisplays only the current temperature, allows users to change the local Setpoint.

PRESS MENU TO EXIT

CONTROLLER NAME Set a custom name for the stat.

PRESS MENU TO EXIT

Stat Setup Menu ContinuedStat Options

Diagnostics Menu

DIAGNOSTICS LOAD DEFAULTS Reload the factory defaults to the controller.

DIAGNOSTICS RESET CONTROLLER Reset the controller.

PRESS MENU TO EXIT

SERVICE MENU: DIAGNOSTICS

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Setting the MAC Address MAC Address: MAC (media access control) must be UNIQUE on an MS/TP network segment within a building. An installer setting up an MS/TP segment with 30 devices must ensure each device has a UNIQUE MAC address (Range 1-99). The MAC address is set with dip switches on the BACnet Module. This is the hardware setup for the MAC address. The MAC address can also be set in software, through the LCD thermostat. This option of setting the address through software is available when the controller is not accessible to the user (finished drywall ceiling for example).

TECH TIP

Each device needs a unique MAC and device instance. All devices must be at the same baud rate. 24 VAC hot and common polarities are critical and must not be reversed on ANY devices! Reverse polarity will stop communication on that MS/TP segment.

NETWORK SEGEMENT 1

PC OR ROUTER

DEVICE INSTANCE

MAC ADDRESS OF DEVICES MAXIMUM RECOMMENDED 30 DEVICES ON A SEGMENT

MAC RANGE 1-99

MSTP Network 1

1

101

2

102

3

103

4

104

NETWORK SEGMENT 2

PC OR ROUTER

DEVICE INSTANCE

MAC ADDRESS OF DEVICES MAXIMUM RECOMMENDED 30 DEVICES ON A SEGMENT

MAC RANGE 1-99

MSTP NETWORK 2

1

201

2

202

3

203

4

204

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MAC Address = 4 (4 x 1 = 4) – Set by DIP Switches on BACnet module, or through software.

+

TIER 1 = 58 (58 x 100 = 5,800) – Set through software

+

TIER 2 = 1 (1 x 10,000 = 10,000) – Set through software

+

TIER 3 = 0 (0 x 1,000,000 = 1,000,000) – Set through software

=

Final Device instance

=

0,015,804

Final Device instance

=

Description Default Value (Factory) Notes

MAC Address Set by DIP switch Value: limited to 1 to 99

Tier1 (x100) 58 Value: limited to 0 to 99

Tier2 (x10,000) 1 Value: limited to 0 to 99

Tier3 (x1,000,000) 0 Value: limited to 0 to 4

0 01 58 04

Tier3 Multiplier

Tier2 Multiplier

Tier1 Multiplier

MAC Address

Setting the Device InstanceDevice Instance: A device instance number identifies a device within an entire building, therefore giving it a unique number or address, much like a telephone ext. number. A building can have one telephone number, but all the extensions have a unique number to identify them. A device instance number would work the same way and must be unique throughout the building. The Device Instance number is user set through the LCD thermostat or the USB LINKER tool.

Below is a table defining how a device instance number is obtained.NOTE: Each device on a network segment must be set to run at the same speed or baud rate.

EXAMPLE DEVICE INSTANCE SETUP WITH DEFAULT SETTINGS

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VC/TC v3.10.0 BACnet Points ListObject Name Units Range Description R/W

AI1 Room Temperature °F; °C (-59)-300 Current room temperature R

AI2Airflow or Supply Airflow – applicable for Supply/Exhaust Tracking mode

CFM; L/s 0-9999Current duct airflow or Current supply duct airflow – applicable for Supply/Exhaust Tracking mode

R

AI3Supply Air Temperature or Discharge Air Temperature – applicable for Exhaust Box mode

°F; °C DynamicCurrent supply air temperature or Current discharge air temperature – applicable for Exhaust Box mode

R

AI4 CO2 Reading PPM Dynamic Current CO2 at the T-Stat Note 1: Hidden if T-Stat does not measure CO2

R

AI5 Humidity Reading %RH Dynamic Current relative humidity at the T-Stat Note 1: Hidden if T-Stat does not measure humidity

R

AI6AI4 (Expan) or Exhaust Airflow – applicable for Supply/Exhaust Tracking mode

Volts VDC or CFM; L/s

DynamicCurrent voltage at AI6 of expansion module or Current exhaust duct airflow – applicable for Supply/Exhaust Tracking mode

R

AI7 AI5 (Expan) Volts VDC Dynamic Current voltage at AI7 of expansion module R

AI8 AI6 (Expan) Volts VDC Dynamic Current voltage at AI8 of expansion module R

AI9 Thermistor (Expan) °F; °C Dynamic Current temperature from expansion module Note 1: Hidden if VAV module set to Linear Module

R

BI1 Contact Closure

Contact Open;

Contact Closed

Contact Open;

Contact Closed

Binary input that can be tied to several usages Note 1: See Input Menu in O&M manual for options

R

BI2 Valve PressureNormal/Alarm

Normal/Alarm

State of valve pressure alarm Note 1: Only visible if VAV module set to Linear Module

R

AO1 Analog Out 1 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages Note 1: See Output Menu in O&M manual for options

R/W

AO2 Analog Out 2 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages Note 1: See Output Menu in O&M manual for options

R/W

AO3 Analog Out 3 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages Note 1: See Output Menu in O&M manual for options

R/W

AO4 Analog Out 4 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages Note 1: See Output Menu in O&M manual for options

R/W

AO5 Damper Position % 0-100Analog output that can be tied to several signals Note 1: See Output Menu in O&M manual for options Note 2: Hidden if Damper Cal. Mode is set to No Cal.

R/W

BO1 Binary Out 1 ([Usage]) On; Off On; Off Binary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for options

R/W

BO2 Binary Out 2 ([Usage]) On; Off On; Off Binary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for options

R/W

BO3 Binary Out 3 ([Usage]) On; Off On; Off Binary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for options

R/W

BO4 Binary Out 4 ([Usage]) On; Off On; Off Binary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for options

R/W

BO5 Binary Out 5 ([Usage]) On; Off On; Off Binary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for options

R/W

BO6 Binary Out 8 ([Usage]) On; Off On; OffBinary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for optionsNote 2: Hidden if in Sup/Ex Tracking Mode

R/W

BO7 Binary Out 9 ([Usage]) On; Off On; OffBinary output that can be tied to several usagesNote 1: See Output Menu in O&M manual for optionsNote 2: Hidden if in Sup/Ex Tracking Mode

R/W

MO1 Room Lights Text 4 States

State of control for room lights1 – Off (Auto)2 – On (Auto)3 – Off (Manual)4 – On (Manual)

Note 1: Hidden if room lights output is not set

R/W

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Object Name Units Range Description R/W

AV1Airflow Target or Supply Airflow Target – applicable for Supply/Exhaust Tracking mode

CFM; L/s 0–9999Current airflow target or Current supply airflow target– applicable for Supply/Exhaust Tracking mode

R

AV2 Room Setpoint – High Limit °F; °C AV3–100 Highest user-adjustable temperature set point on the T-Stat R/W

AV3 Room Setpoint – Low Limit °F; °C 32–AV2 Lowest user-adjustable temperature set point on the T-Stat R/W

AV4 Night Heat Setpoint °F; °C 32–AV5Setpoint at which the room will enter heating mode during unoccupied periods

R/W

AV5 Night Cool Setpoint °F; °C AV4–100Setpoint at which the room will enter cooling mode during unoccupied periods

R/W

AV6 Room Setpoint °F; °C AV3–AV2 Current room setpoint R/W

AV7Unoccupied (Night) Damper Position/Unoccupied Airflow Target

% or CFM; L/s

0–100 or 0–9999

Position (%) or airflow (CFM; L/s) controller will target when in cooling mode during unoccupied periods

R/W

AV8 Neutral Duct Temp Airflow Target CFM; L/s 0-9999 See TC flow response chart in O&M manual R/W

AV9 Cool Min Airflow Setpoint CFM; L/s 0-AV10 See TC flow response chart in O&M manual R/W

AV10 Cool Max Airflow Setpoint CFM; L/s AV9-9999 See TC flow response chart in O&M manual R/W

AV11 Heat Min Airflow Setpoint CFM; L/s 0-AV12 See TC flow response chart in O&M manual R/W

AV12 Heat Max Airflow Setpoint CFM; L/s AV11-9999 See TC flow response chart in O&M manual R/W

AV13 Ping # 0-255T-Stat tied to controller will sound number of times that is writtenNote 1: Useful for locating a T-Stat that is tied to the controller

R/W

AV14 Controller Status % (-100)-100

Current Room Load-100% to -1% = cooling load0% = deadband/neutral mode1% to 100% = heating mode

R

AV15 Proportional Band °F; °C 1-20Temperature band through which the PI controller travels through 1% to 100% load

R/W

AV16 Day Differential °F; °C 1-20This is the +/- value around the setpoint that determines the controller is in deadband

R/W

AV17 Commissioned Text 0-1

Controller commissioning status. Should be changed to commissioned after controller has been set up

0 = Not Commissioned1 = Commissioned

R/W

AV18 Exhaust Offset Target CFM; L/s 0-9999 Airflow difference between the supply and exhaust valvesNote 1: Visible in Supply/Exhaust Tracking mode

R

AV19 Exhaust Airflow Target CFM; L/s 0-9999 Current exhaust airflow targetNote 1: Visible in Supply/Exhaust Tracking mode

R

AV20 Current DAT Target °F; °C 32-150 Current discharge air temperature targetNote 1: Hidden if DAT control is not active

R

VC/TC v3.10.0 BACnet Points List – Continued

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Object Name Units Range Description R/W

MV1 Damper Override Text 8 states

Damper override value1 = Disabled (No Override)2 = Go to Cool Min3 = Go to Cool Max4 = Go to Heat Min5 = Go to Heat Max6 = Go to Neutral7 = Go to Full Open8 = Go to Full Closed

R/W

MV2 Occupancy Text 2 statesState of occupancy

1 = Unoccupied2 = Occupied

R

MV3 Occupancy Source Text 13 states

Occupancy Source1 = Default Mode (Occupied)2 = Airflow (Occupied)3 = Contact Closure (Occupied)4 = T-Stat Button (Occupied)5 = Motion Sensor (Occupied)6 = Network Override (Occupied)7 = Local Override (Occupied)8 = Airflow (Unoccupied)9 = Contact Closure (Unoccupied)10 = T-Stat Button (Unoccupied)11 = Motion Sensor (Unoccupied)12 = Network Override (Unoccupied)13 = Local Override (Unoccupied)

R

MV4 Occupancy Override Text 3 states

Occupancy override value1 = No Override2 = Force Unoccupied3 = Force Occupied

R/W

MV5 Binary Fan Type Text 6 states

Type of binary fan in use1 = No Fan2 = Day Heat/Night Heat3 = Day Constant/Night Heat4 = Constant5 = Day Constant/Night Demand6 = Day Demand/Night Demand (air terminal)

R/W

MV6 Binary Reheat Type Text 9 states

Type of binary reheat in use1 = Binary2 = Hot water/Binary3 = Binary/PWM4 = Hot water/PWM5 = Binary (dis. with hot air)6 = Hot water/Binary (dis. with hot air)7 = Binary/PWM (dis. with hot air)8 = Hot water/PWM (dis. with hot air)9 = Disabled

R/W

MV7 Application Text 8 states

Application1 = Air Terminal – Applicable for VC2 = Fan Coil (4 pipe) – Not applicable for TC/VC3 = Fan Coil (2 pipe) – Not applicable for TC/VC4 = Dual Duct – Not applicable for TC/VC5 = Exhaust box – Applicable for VC6 = Supply/Exhaust Tracking – Applicable for TC7 = Mixing Box D.A.T. – Not applicable for TC/VC8 = CO2 Tracking – Not applicable for TC/VC

R/W

VC/TC v3.10.0 BACnet Points List – Continued

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Page 34: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

RJ-12 CABLELINKER 2 INTERFACE

LAPTOP SETUP TOOL USB A-B CABLE DIAL THERMOSTAT

TECH TIP

When using a TC with a DIAL thermostat, the USB LINKER2 is one option for setting up the TC. Or you can purchase a single LCD thermostat (TC-TS-LCD) and use that for setup. Remember all settings are stored in the TC, not the STAT!

Linker 2 - USB Service Tool

The Price USB LINKER2 is the interface that can be used with any of the Price thermostats for the TC. The LINKER2 connects to a laptop (not supplied) via a Type A USB A to B cable supplied by Price, and then connects to the service jack of the thermostat via an RJ-12 Cable supplied by Price. The laptop is required as a setup tool to setup up your parameters for your VAV application. If a laptop is not available, an LCD Thermostat can be purchased as an upgrade and used as a setup/balancing tool. The LCD Thermostat provides full functionality for setting up system parameters.

FOR LATEST SOFTWARE SEE: priceindustries.com

REQUIRED ITEMS

LCD TERMOSTAT

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Fault Solution

TC appears to be not responding or have no power. Green light on the controller is not blinking. Thermostat green indication light not on, or LCD screen is blank.

Check thermostat first for either green indication light, or LCD display. If either of these does not appear, then check the TC for power (green blinking light). If no power is present, check 24 VAC power with a Multimeter. Cycle power to the controller. If this doesn’t restore power, check the power that is feeding that controller for your problem.

Damper acts erratically Check actuator mounting; ensure that the damper is fully closed when the actuator is in the fully closed position. Pivot the grey release clutch on actuator and move by hand. Ensure that the set screw on the damper shaft is torqued down tight and no slipping is occurring. Also, ensure the 3 wires in the actuator itself are wired correctly. Green to COM, red to CW and yellow to CCW.

Airflow readings not as specified On TC's ordered with the VAV module option, ensure that the tubing is correct. Red tube from Price SP300 sensor to the positive terminal on the air flow sensor, green tube from SP300 to the negative terminal on the air flow sensor. Also, ensure that the tubes are fully over the barbed fitting on the sensor, and that the tubes are not pinched in any way.

Check inlet size of duct and ensure that size is correctly set in the controller. Note: the STAT does not store the duct size, it is stored in the TC.

24 VAC Binary Outputs not functioning Ensure that the TC has 24 VAC power.

Ensure that there is a call for heating or for cooling. If so, check to see that the indication light is on for the output.

The next step would be to check the output with a relay. Ensure that the relay has engaged (pulled in) for either heating or cooling application.

The next item to check for would be the Hot/COM jumper on the TC. Make sure that if you're switching the Hot side, that the jumper is on the Hot, likewise for switching a common, ensure the jumper is on the COM.

TroubleshootingThe following information is provided in the event that the TC does not appear to function properly after installation.

RED (HI)GREEN (LO)

PRICE SP3000 Flow Sensor

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Troubleshooting - ContinuedThe following information is provided in the event that the TC does not appear to function properly after installation.

Fault Solution

Analog Outputs not functioning Ensure that the TC has 24 VAC power.

Check the analog output for voltage with a Multimeter. You should see a voltage in the range of 0-10VDC. Direct Acting Output – 0 VDC indicates that the field device is closed or at a minimum position. 10 VDC indicates that the field device is open or at a full open position. Direct acting is typical with cooling applications.

Reverse Acting Output – 0VDC indicates that the field device is full open or maximum position, and 10VDC indicates fully closed or minimum position. Reverse acting is typical with heating applications.

SAT Sensor Analog input not functioning

Ensure that there is a sensor wired to the input on the TC. Check the type of sensor, it should be a 10k Ohm type J thermistor.

BACnet Communication Errors BACnet MS/TP is based on a RS-485 network. It must be wired in a daily chain configuration. A daisy chain means that there is only one main cable, and every network device is connected directly along its path.

DO NOT use Star, Bus, “T”, or any other type of network configuration. Any of these other network configurations will result in an unreliable network, and make troubleshooting almost impossible.

Correct polarity is imperative on MSTP wiring. Always ensure that the positive terminal on a device has the same color wire connected to it throughout the network, same for the negative terminal. Eg. Two wire conductor with black and white wires – black to the positive terminal, and white to the negative terminal. Keep this consistency throughout the network.

www.priceelectronics.ca/PIC Page 37 of 44

Troubleshooting - continued The following information is provided in the event that the Price Intelligent controller (PIC) does not appear to function properly after installation.

noituloStluaFAnalog Outputs not functioning Ensure that the PIC has 24 VAC power. Check the

analog output for voltage with a Multimeter. You should see a voltage in the range of 0-10vdc. Direct Acting Output – 0 Vdc indicates that the �eld device is closed or at a minimum position. 10 Vdc indicates that the �eld device is open or at a ful l open position. Direct acting is typical with cooling applications. Reverse Acting Output – 0 Vdc indicates that the �eld device is full open or maximum position, and 10 Vdcindicates fully closed or minimum position. Reverseacting is typical with heating applications.

SAT Sensor Analog input not functioning Ensure that there is a sensor wired to the input on the PIC controller. Check the type of sensor, it should be a 10k Ohm type thermistor.

BACnet Communication Errors BACnet MS/TP is based on a RS-485 network. It must be wired in a daily chain con�guration. A daisy chain means that there is only one main cable, and every network device is connected directly along its path.

DO NOT use Star, Bus, “T”, or any other type of network con�guration. Any of these other network con�gurations will result in an unreliable network, and make troubleshooting almost impossible.

Correct polarity is imperative on MSTP wiring. Always ensure that the positive terminal on a device has the same color wire connected to it throughout the network, same for the negative terminal. Eg. 2 wire conductor with black and white wires – black to the positive terminal, and white to the negativeterminal. Keep this consistency throughout the network.

tm

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Troubleshooting - ContinuedThe following information is provided in the event that the TC does not appear to function properly after installation.

www.priceelectronics.ca/PIC Page 38 of 44

Troubleshooting - continued The following information is provided in the event that the Price Intelligent controller (PIC) does not appear to function properly after installation.

noituloStluaFBACnet Communication Errors The network should be terminated twice, once at the beginning,

and again at the end of each run. This is strongly recommended

The network speed or baud rate must be the same throughout the network. Note: the default speed for Price BACnet MS/TP controls is 76800. BACnet MS/TP currently supports 4 standard speeds which are: 9600, 19200, 38400 and 76800.

BACnet Communication Errors Binary address must be unique for each device on the network. No two devices can have the same address. This includes if you are incorporating a Price product into an existing network. Determine the existing addressing scheme for the existing network. The address is set on the addressable dip switches on the BACnet module which is expanded off of the PIC controller.

BACnet Communication Errors Grounding and 24 VAC polarity: Proper grounding is absolutely essential when wiring the MS/TP BACnet Network. Proper grounding will prevent many potential problems that can occur in a network of devices. Common symptoms of a poorly grounded network can include inconsistent BACnet MS/TP communications and damage from voltage spikes. The most practical method of grounding is to ground every 24 VAC transformer common/neutral used to power thecontrols. Connect the “common/neutral” wire of the SECONDARY side of the transformer to earth ground – such as the ground screw on in the electrical box.

BACnet Communication Errors Note: Flipping 24 VAC HOT and COMMON will cause the BACnet MS/TP network to stop communicating!!! Ensure HOT and COMMON are not reversed on ANY controllers. (Warning: Controllers will still power up and run even if HOT and COMMON are reversed. However output signals to other devices such as heaters, relays, etc will not work as intended!)

24 VAC Hot

24 VAC Common High Voltage Primary

Side

tm

tm

Fault Solution

BACnet Communication Errors

The network should be terminated twice, once at the beginning, and again at the end of each run. This is strongly recommended.

The network speed or baud rate must be the same throughout the network.

NOTE: the default speed for Price BACnet MS/TP controls is 76800. BACnet MS/TP currently supports 4 standard speeds which are: 9600, 19200, 38400 and 76800.

BACnet Communication Errors

Binary address must be unique for each device on the network. No two devices can have the same address. This includes if you are incorporating a Price product into an existing network. Determine the existing addressing scheme for the existing network. The address is set on the addressable dip switches on the BACnet module which is expanded off of the TC.

BACnet Communication Errors

Grounding and 24 VAC polarity: Proper grounding is absolutely essential when wiring the MS/TP BACnet Network. Proper grounding will prevent many potential problems that can occur in a network of devices. Common symptoms of a poorly grounded network can include inconsistent BACnet MS/TP communications and damage from voltage spikes. The most practical method of grounding is to ground every 24 VAC transformer common/neutral used to power the controls.

Connect the “common/neutral” wire of the SECONDARY side of the transformer to earth ground – such as the ground screw on in the electrical box.

BACnet Communication Errors

Note: Flipping 24 VAC HOT and COMMON will cause the BACnet MS/TP network to stop communicating!!! Ensure HOT and COMMON are not reversed on ANY controllers. (Warning: Controllers will still power up and run even if HOT and COMMON are reversed. However output signals to other devices such as heaters, relays, etc will not work as intended!)

TC

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Power Requirements 24 VAC, 47-63 Hz 6 VA (not including output loading) NEC Class II.

Ambient Ratings 32º to 131º F (0º to 55º C) 10 to 90% RH (non-condensing)

Outputs 24 VAC Binary (x7). Max 0.5Amps each, MAX 1.85A total Switched HOT or Switched COMMON

Stages of heat or heat open/close (x3)

Fan

Cooling

Damper CW

Damper CCW

Analog 0-10 VDC (x4). Max: 10mA each.

Fan (ECM)

Heat

Cool

Aux

Inputs Changeover sensor (10k Type J thermistor) Contact closure (night setback) Airflow sensor (optional)

Thermostat inputs

Room setpoint dial

Temperature sensor (10K Type J thermistor)

Accuracy of +/- 0.5°F from 55°F to 85°F (+/ 0.25°C from 13°C to 25°C)

Communication ports BACnet MS/TP Connection (optional)Communication speeds: 9,600, 19,200, 38,400, 76,800 (default) Maximum recommended devices per MS/TP segment: 30

LINKER2 portFor local setup using Price USB LINKER2 service tool

Actuator Specifications 40 in-lbs (nominal torque). 90 seconds running time 90º maximum angle of rotation. External slide knob for manual override. Less than 35 db (A) noise level

Airflow Sensor Specifications

Mems technology Optional 0-1 SLM flow sensor. (0-1” W.C. equivalent) Not position sensitive.

Tubing Specifications Flow Sensor tubing must be ¼ inch outside diameter

Size 11" x 5.74" x 2.75"

Weight 1.8lb. (816g)

Hardware Specifications

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Page 42: Tracking Controller - Price Industries · General The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control

This document contains the most current product information as of this printing. For the most up-to-date product information, please go to priceindustries.com.

© 2014 Price Industries Limited. All rights reserved.