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Watermain Rehabilitation Watermain Rehabilitation Eliminating the need for temporary bypass Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

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Page 1: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Watermain RehabilitationWatermain RehabilitationEliminating the need for temporary bypassEliminating the need for temporary bypass

Derrick Horsman, P.Eng.

Alltech Solutions INC

Page 2: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

OverviewOverview

Watermain problems and issuesWatermain problems and issues Spray Lining OverviewSpray Lining Overview Same Day Return to Service ?Same Day Return to Service ?

Eliminating Temporary BypassEliminating Temporary Bypass

Page 3: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

The Problem:Despite recent increases in public infrastructure investments, municipal infrastructure is decaying faster than it is being renewed.1

1 National Guide to Sustainable Municipal Infrastructure.

Eliminating Temporary BypassEliminating Temporary Bypass

Page 4: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

The Cause:

Internal (External) corrosion

Watermain breaks

Pipe surpassed useful life

Eliminating Temporary BypassEliminating Temporary Bypass

Page 5: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Inadequate Fire Inadequate Fire ProtectionProtection

High Rate of LeakageHigh Rate of Leakage

Eliminating Temporary BypassEliminating Temporary Bypass

Page 6: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Eliminating Temporary BypassEliminating Temporary Bypass

Page 7: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Eliminating Temporary BypassEliminating Temporary Bypass

Page 8: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

What do we do?What do we do?

Eliminating Temporary BypassEliminating Temporary Bypass

Page 9: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Conventional open cut replacement

Low dig options Directional drilling Sliplining Pipebursting CIPP lining

Traditional Cleaning and Spray LiningCement lining processEpoxy lining process

Modern Cleaning and Spray LiningRapid cure polyurethane systemRapid cure high build system

Eliminating Temporary BypassEliminating Temporary Bypass

Page 10: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

TRADITIONAL CLEANING AND SPRAY LINING Cement Lining process Epoxy Lining process

• Less expensive• No reduction in flow capacity• No requirement to re-tap services

• Some disruption• Not suitable for certain water types• Superseded in Europe by polyurethane lining systems.• Requires above ground temporary water supply $$$$$$$ ??

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 11: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

TRADITIONAL CLEANING AND CEMENT LINING

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 12: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Eliminating Temporary BypassEliminating Temporary Bypass

Page 13: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Eliminating Temporary BypassEliminating Temporary Bypass

Page 14: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 15: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service•Only approved rapid cure material <15 sec•Potential for contamination effectively eliminated•No leaching•Immediate rectification of lining faults

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 16: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service• No requirement for above ground bypass

•Improved customer services; multi-stage notification process•Operations carried out during working hours•Removes potential hazards (ie. Tripping hazards, random breaks, security issues)

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 17: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service• No requirement for above ground bypass • Substantially less expensive - cost of bypass 20-45% of total job (Awwarf)

•Cost of temporary resources reduced•Shorter construction duration

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 18: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service• No requirement for above ground bypass • Substantially less expensive• Greatly reduced disruption

•Minimal setup time•Rapid road reinstatement•Small job site footprint

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 19: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 20: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service• No requirement for above ground bypass • Substantially less expensive• Greatly reduced disruption• Some revaluation of capital asset?• No reduction in flow capacity

•Application of 1mm – 5mm

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 21: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

MODERN CLEANING AND SPRAY LINING Rapid Cure Polyurethane system Rapid Cure High Build system

• Same day return to service• No requirement for above ground bypass • Substantially less expensive• Greatly reduced disruption• Some revaluation of capital asset?• No reduction in flow capacity• No requirement to re-tap services

Spray LiningSpray LiningSpray LiningSpray Lining

Eliminating Temporary BypassEliminating Temporary Bypass

Page 22: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Spray Lining High Build Structural Spray Lining High Build Structural SystemSystem

Spray Lining High Build Structural Spray Lining High Build Structural SystemSystem

1. Tough enough to survive dynamic loading at failure2. Ductile enough to accommodate movement after failure3. Sufficient shear strength to maintain longitudinal continuity4. Sufficient flexural strength to provide long term corrosion void spanning

capability

Performance Requirements for Lining Material

Eliminating Temporary BypassEliminating Temporary Bypass

Page 23: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Spray Lining High Build Structural Spray Lining High Build Structural SystemSystem

Spray Lining High Build Structural Spray Lining High Build Structural SystemSystem

Semi-Structural Lining

0

1

2

3

4

5

6

2 4 6 8 10 12 14 16 18 20 22 24Operating Pressure (Bar)

Lin

ing

Th

ickn

ess

(mm

)

1 Bar = 14.5 psi

@3mm 145psi

@5mm 348 psi

Eliminating Temporary BypassEliminating Temporary Bypass

Page 24: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

Rapid Cure Polyurethane North American Experience•City of Saint John, NB •City of Moncton, NB•Atlantic Health Sciences Corporation, Saint John, NB•Millstone Nuclear Power Plant, Niantic, CT, USA•Region of Niagara, ON•New York Department of Environmental Protection

Rapid Cure Polyurethane International Experience•United Kingdom, Russia, India, Switzerland and Malaysia•More than 8,000 km in the UK by our partner affiliates

Spray Lining – Rapid Cure Spray Lining – Rapid Cure PolyurethanePolyurethane

Spray Lining – Rapid Cure Spray Lining – Rapid Cure PolyurethanePolyurethane

Eliminating Temporary BypassEliminating Temporary Bypass

Page 25: Watermain Rehabilitation Eliminating the need for temporary bypass Derrick Horsman, P.Eng. Alltech Solutions INC

QUESTIONS ???

Eliminating Temporary BypassEliminating Temporary Bypass