welcome | atlantic tool & die - global supplier of precision...

26
Atlantic Tool & Die Global Supplier of Precision Stampings, Stamping Tools, Assemblies , Tubular Products and Welded Components 19963 Progress Dr., Cleveland, Ohio 44149 440-238-6931 440-238-2210 fax www.atlantictool.com

Upload: others

Post on 27-Jan-2021

0 views

Category:

Documents


0 download

TRANSCRIPT

  • Atlantic Tool & Die

    Global Supplier of

    Precision Stampings, Stamping Tools,

    Assemblies ,

    Tubular Products and Welded Components

    19963 Progress Dr., Cleveland, Ohio 44149

    440-238-6931 440-238-2210 fax

    www.atlantictool.com

  • A Message from our President

    Product Manufacturers need the very best suppliers they can find. When our name comes up in a customer conversation, we want their reaction to be direct and simple. Two Words, “Great Company” Those two words make a bold statement and require our continuous improvement in order to exceed our customer’s expectations. Our task at ATD is as follows:

    • Meet the highest world standards • Provide extra value added services, convenience and technical innovation to our customers • Serve our customers regionally, where they locate. • Utilize the latest technology, manufacturing processes and human resource development • Become a partner expert in our customers’ business and products

    The long range initiatives and directions of this plan and short term strategies and actions are directed to this world class status. Frank Mehwald President

    8-28-2014

  • Company Overview • Sales – $110,000,000 (FY 2013 est)

    $120,000,000 + (FY 2012)

    $99,000,000 (FY 2011)

    $82,000,000 (FY2010)

    • Associates – 650

    • Union – None

    • Ownership – Closely Held

    • Founded – 1937

    • Assets - $64,500,000 +

    • Facility Locations –

    – Strongsville, OH – 60,000 sq ft (5,574 m²)

    – Sharon Center, OH - 75,000 sq ft (6,967 m²)

    – Seville, OH – 92,000 sq ft (8,547 m²)

    – Strongsville, OH - 40,000 sq ft (3,716 m²)

    – Harlingen, TX - 65,000 sq ft (6,038 m²)

    – Matamoros, Mexico – 57,000 sq ft (5,295 m²)

    – Guangzhou, China – 150,000 sq ft (13,935 m²)

    – San Jose, Costa Rica – Engineering/Simulation

    • Capabilities –

    – Stamping 60 to 1200 tons (progressive & transfer)

    – Staking (automated & manual)

    – Welding resistance & arc (robotic & manual)

    – Tapping (automated & manual)

    – Riveting (impact & orbital)

    – Assembly (automated & manual)

    – Automated Inspection (poka-yoke)

    – Tube forming / assembly / welding

    • Awards & Recognitions –

    – Honda - 24 Awards/Special Recognitions

    – KTH Parts Industries – 17 Awards

    – Akebono – 6 Awards

    – Hi-Lex Corporation – 5 Awards

    – Denso Manufacturing Michigan – 3 Awards

    – Cardington Yutaka Corporation – 2 Awards

    – Takata – 2 Awards

    – Aisin – 1 Award

    – Autoliv – 1 Award

    – Johnson Controls – 1 Award

    8-28-2014

  • Certifications Globally…all of ATD’s Manufacturing

    Facilities are TS-16949 Certified

    8-28-2014

  • Plant Locations

    8

    4

    EO

    6

    1 2 3 7

    Plant 1:

    19963 Progress Dr.

    Cleveland, OH 44149

    Phone: (440-238-6931

    1 Plant 2:

    19963 Progress Dr.

    Cleveland, OH 44149

    Phone: 440-238-6931

    2 Plant 3:

    6995 Ridge Rd.

    Sharon Center, OH 44724

    Phone: (330) 239-3700

    3 Plant 4:

    5801 Progress Dr.

    Harlingen, TX 78550

    Phone: (956) 440-8005

    4

    Plant 6:

    Dong Qu High Tech Industry Park

    Zeng Jiang St.

    Zengcheng, Guangzhou 511300 China

    Phone: 86-20-3285-1700

    6 Plant 7:

    4995 Atlantic Dr.

    Seville, OH 44273

    Phone: (330) 769-4500

    7 Plant 8:

    Avenida Poza Rica S/N

    Parque Industrial Alianza

    Referencia Sendero Nacional KM 4.8

    Ejido Los Arados,

    Matamoros, Tamp. C.P. 87560 Mexico

    Phone: +52-868-826-6877

    8 Engineering Office:

    San Radael de Escazu

    Urb. Trejos Montealegre

    Edificio El Malinche

    Local #6

    Escazu, San Jose, Costa Rica

    Phone: (506) 2289-6709

    EO

    8-28-2014

  • Plant Location Strongsville, OH Corporate Headquarters & Manufacturing

    • Corporate Engineering, Quality, Purchasing, Estimating & Accounting Staff

    • Corporate Tool Room, Mechatronics Lab, Laser Part Scanning

    • Stamping – 60 to 600 ton (prog)

    8-28-2014

  • Plant Location Sharon Center, OH, Value Added Design and Assembly

    • Fixture Design & Build

    • Equipment Design & Build

    • Poka-Yoke Design & Build

    • Resistance Welding

    • Arc Welding

    • Tapping, Riveting, Assembly

    • Poka-Yoke Inspection

    8-28-2014

  • Plant Location Seville, OH Manufacturing Plant

    • 100 - 1200 Ton Stamping (prog & transfer)

    • Robotic Resistance Welding

    • MIG Welding

    • Point of Manufacturing Labeling

    • Just In Time Shipment (every 4 hrs)

    • Computerized Variable Data Collection

    • Non-Destruct Weld Testing

    • In-Line Poka-Yoke Inspection

    8-28-2014

  • Plant Location Harlingen, TX Manufacturing Plant

    • 300 - 600 Ton Stamping

    • In-House Tool Room

    • Resistance Welding

    • Poka-Yoke Inspection

    • In-Die Tapping

    8-28-2014

  • Plant Location Matamoros, Mexico Manufacturing Plant

    • 100 - 400 Ton

    Stamping

    • Resistance Welding

    • Part Washing

    • Staking & Assembly

    • Salt Spray Testing

    • Poka-Yoke Inspection

    • In-House Tool Room

    8-28-2014

  • Plant Location Guangzhou, China Manufacturing Plant

    • 127 - 600 Ton Stamping

    • Tubular Products

    • Resistance / Robotic Welding

    • Part Washing

    • Staking & Assembly

    • In-House Tool

    Manufacturing

    • Poka-Yoke

    Inspection

    • Farrow Arm

    (CMM) Technology

    8-28-2014

  • Engineering Support San Jose, Costa Rica Process Support Center

    • Process Simulation (DynaForm)

    • Flat Blank Development (M Step)

    • 3D Modeling

    • Visi, Mech. Desktop, Inventor

    • Catia V5

    • Die Detailing

    • Fixture Design

    8-28-2014

  • Engineering Support

    • Dedicated New Model Launch (NML) Teams Work

    with Customers from Development thru S.O.P.

    • ATD is Familiar with OEM Requirements

    • In-House FEA Part Analysis

    • In-House Mechatronics Lab

    • In-House Weld, Assembly & Automation Engineering

    Department

    • In-House R&D Team to Support Customer R&D Staff

    • Logistic Support & Packaging Development

    • Brown & Sharpe PC-DMIS CAD ++ CMM

    • FARO Arm Scan capability, on/off site mobility

    8-28-2014

  • Engineering Support

    RETRACTOR FRAME

    8-28-2014

  • Materials & Coatings

    • Low Carbon Steel

    - Grade 1008 – 1010

    - HRS, CRS, HSLA, Galvanneal, Galvanized,

    - Electro-Zinc, Granacoat, Interstitial-Free (I,F.),

    - HSLA -Galvanized, HSLA- Galvanneal, Aluminized

    • High Strength Low Alloy (HSLA) Steel

    - Grade 045, 050, 060, 070, 080

    • High Carbon Steel

    - Grade 1018,1020,1050,1060

    • Advance High Strength Steel (AHSS)

    − Grade 780Y, 980DU

    • Non-Ferrous Metals

    − Aluminum, Aluminum Clad, Brass, Copper, Stainless

    Steel (300 and 400 series)

    • Plating & Painting

    - Zinc

    - Zinc Nickel

    - Electro Disposition Coating (E-Coat)

    - Zinc (base coat) + E-Coat (top coat)

    - Geomet - Black Oxide - Nylon Dip

    - Matasu - Chrome - Powder

    - Magni - Autophoretic - Tin

    • Material Thickness & Widths

    - Thickness - .0188 “ (min) to .250” (max)

    - Wide - 1.00”(min) to 60.00” (max)

    • Raw Material Programs:

    – Honda Trading America (HTA)

    – Tsusho America, Inc. (TAI)…Including 980D

    8-28-2014

  • Stampings and Assemblies

    Value Added Assemblies

    Airbag / Safety

    Restraint Systems

    Brake / Strut

    Components

    Body / Frame

    Components

    8-28-2014

  • Stampings and Assemblies Steering Wheel /

    Column Components

    Radiator / Condenser &

    HVAC Components

    Door / Window

    Components

    Radio / ECU

    Brackets Exhaust Brackets

    Cable / Hose

    Brackets

    8-28-2014

  • Stampings and Assemblies

    Canister Brkt. Comp.

    Battery Base Comp.

    Horn Plate Assy

    Seat Hinge Assy.

    Steering Column Brkt. Assy. Hinge Assy.

    Center Console Hinge Assy.

    8-28-2014

  • Rear Parcel Shelf Comp

    10 Component Part Numbers

    64 Spot Welds

    10 Projection Welds

    60mm of MIG Weld

    Rear Panel Comp

    15 Component Part Numbers

    76 Spot Welds

    10 Projection Welds

    40mm of MIG Weld 60” (1540mm)

    Stampings and Assemblies

    Cross Member Comp

    4 Component Part Numbers

    4 Spot Welds

    10 Projection Welds

    23” (584mm)

    8-28-2014

  • Tubular Assemblies CNC Bending

    O.D ¼” – 2.5”

    Multiple bends, tangent to tangent

    Compression

    Mandrel Rotary Draw

    Pressing

    End Forming

    Rotary and Punch Machinery

    Beading

    Expanding

    Flaring

    Material Types

    Steel

    Stainless Steel 304, 409, 429, 439

    Aluminum

    Copper

    Fabricating

    Hole Piercing

    Threaded Extrusion

    Flattening

    Notching

    Assembly

    CNC tube bending machinery, multi stack, size ranging from 6mm – 63mm ( ½” – 2.5”)

    Chip-less tube end forming, size ranging from 6mm – 100mm (1/2” – 4)

    Automated tube cutting machines

    Laser Tube Welding

    Tube Welding Lines

    Hydraulic Press

    Full digital CO2 MIG/MAG Stainless Steel Welding

    Muffler Cylinder & Inner Core Machine

    Tube End Chamfering

    8-28-2014

  • Tubular Assemblies

    Heat Exchanger

    Heat Exchanger

    Perforated Exhaust Tubes

    Coining and Flaring Tubes

    8-28-2014

  • Tubular Assemblies

    Cable Guide

    Air Conditioning Tubes / Fittings

    Exhaust Bracket Hangers Nissan

    8-28-2014

  • Tubular Assemblies

    Mufflers and Perforated Tube Exhaust Tubes

    Exhaust Brackets Toyota Exhaust Brackets Volkswagen

    8-28-2014

  • Tubular Assemblies

    Pipe Fuel Tank Mt.

    Brkt Comp Fuel Tank Mt.

    Pipe Fuel Tank Guard

    Brkt Comp Fuel Tank

    Pipe Fuel Tank Comp

    8-28-2014

  • Press Specifications

    Supplier Location Press No. Press Manufacturer ATD USE Frame Type

    Link Motion

    Capacity

    U.S. Tons

    Strokes/Minute Shut Height w/

    Bolster Bolster Size Bolster Opening

    Stroke

    Feedline above

    Bolster Feedline Direction

    Feeder

    Type Max. Max. Max. Max

    Max Coil Wt.

    (LBS>)

    Width Progression Thickness /Width Dia Yes No Min Max Min Max L-R F-B Y/N Min Max

    1 Strongsville, OH (1) 34 Sutherland Progressive Straight Side x 275 30 60 14 24 96 48 N 10 10 16 R-L CWP 24 Servo .093 x 24 60 10,000

    2 Strongsville, OH (1) 11 Minster Progressive Straight Side x 300 45 90 10.5 16.5 83.8 42 Y 10 7 10.3 L-R Coe 24 Servo .210 x 24

    .250 x 18 72 15,000

    3 Strongsville, OH (1) 19 Sutherland Progressive Straight Side x 330 25 50 20 30 110 54 N 10 10 16 L-R Littell 18 Servo .209 x 18

    .25 x 12 72 10,000

    4 Strongsville, OH (1) 23 Minster Progressive Straight Side x 400 0 50 21 28 120 54 Y 12 7 16 L-R Minster 32 Servo .312 x 12

    .156 x 32 72 20,000 #

    5 Strongsville, OH (1) 37 Minster Progressive Straight Side x 400 35 70 22 28 120 54 N 12 7 16 L-R Minster 26 Servo 0.250 72 20,000 #

    6 Strongsville, OH (1) 32 Sutherland Progressive Straight Side x 440 25 50 20 30 122 55 N 12 10 16 L-R Minster 26 Servo .312 x 12

    .187 x 26 72 18,700 #

    7 Strongsville, OH (1) 26 Minster Progressive Straight Side x 600 20 60 23 29 108 54 N 12 9.5 15 L-R Minster 32 Servo .375 x 18

    .312 x 32 72 20,000 #

    8 Strongsville, OH (1) 30 Minster Progressive Straight Side x 600 20 60 23 29 120 54 N 14 7 16 L-R Minster 50 Servo .312 x 24

    .187 x 50 72 40,000 #

    9 Strongsville, OH (2) 16 Minster Secondary OBI x 56 0 160 7.5 10.5 32 21 y 4 N.A.

    10 Strongsville, OH (2) 6 Minster Progressive OBG x 60 90 260 9 12 32 21 y 3.5 5 7 L-R Littell 12 Servo .080 x 12 2,500 #

    11 Strongsville, OH (2) 8 Minster Secondary OBI x 60 100 200 10 13 32 21 y 4 N.A.

    12 Strongsville, OH (2) 12 Minster Secondary OBI x 60 90 180 7 10 32 21 y 4 N.A.

    13 Strongsville, OH (2) 9 Minster Secondary OBI x 60 100 200 8.25 11 32 21 y 3 N.A.

    14 Strongsville, OH (2) 4 Minster Progressive Straight Side x 100 80 160 11 15 48 31 y 4 6 8 L-R Coe 18 Servo .125 x 18 8,000 #

    15 Strongsville, OH (1) 5 Minster Progressive Straight Side x 100 0 160 11 15 48 31 y 4 6 8 L-R Coe 18 Servo .125x18 8,000 #

    16 Strongsville, OH (2) 15 Cleveland Secondary Straight Side x 110 0 160 13 30 60 36 y 12 N.A.

    17 Strongsville, OH (2) 22 Minster Secondary Straight Side x 135 0 70 10 20 60 40 y 10 N.A.

    18 Strongsville, OH (2) 21 Minster Progressive Straight Side x 150 0 100 15 19 60 40 y 6 7.5 12 Littell 24 Servo .170 x 24

    .250 x 12 72 10,000 #

    19 Strongsville, OH (2) 27 Minster Progressive Straight Side x 150 0 90 13 17 60 40 y 6 7.5 12.5 Littell 18 Servo .200 x 18

    .250 x 12 72 10,000 #

    20 Strongsville, OH (1) 29 Minster Progressive Straight Side x 150 0 100 15 19 60 40 y 6 7.5 12.5 Minster 18 Servo .250 x 12

    .187 x 20 72 10,000 #

    21 Strongsville, OH (2) 10 Minster Progressive Straight Side x 200 50 100 10 15 48 44 y 5 7 9 Coe 24 Servo .250 x na

    .015 x24 72 3,000 #

    22 Sharon Center, OH 13 Cleveland Secondary OBI x 110 0 40 15 19 39 30 y 6 N.A.

    23 Sharon Center, OH 14 V & O Secondary OBI x 90 0 160 8 11 39 26 y 5 N.A.

    8-28-2014

  • Press Specifications

    Supplier Location Press No. Press Manufacturer ATD USE Frame Type

    Link Motion

    Capacity

    U.S. Tons

    Strokes/Minute Shut Height w/

    Bolster Bolster Size Bolster Opening

    Stroke

    Feedline above

    Bolster Feedline Direction

    Feeder

    Type Max. Max. Max. Max

    Max Coil Wt.

    (LBS>)

    Width Progression Thickness /Width Dia Yes No Min Max Min Max L-R F-B Y/N Min Max

    24 Seville-OH 13 Niagra Progressive Straight Side x 220 50 100 14 22 72 42 N 6 10 16 PFS 30 Air Feed (36) 72 10,000 #

    25 Seville-OH 1 / 7100 Minster Progressive Straight Side x 100 80 160 11 15 48 31 4 6 8 L-R Littell 18 Servo .125 x 12

    .060 x 18 6,000 #

    26 Seville-OH 7000 Mueller-Weingarten Progressive /

    Transfer Straight Side x 1200 10 35 34 50 220 84 N 24 22 32 L-R Dallas 60 Servo

    .250@36 MCRS

    .187@60 MCRS 72 60,000

    27 Harlingen, TX 35-S Sturdy Bender OBG x 35 0 40 8 10 42 15 Y 4 N.A. none none

    28 Harlingen, TX 6 / 31 Sutherland Progressive Gap Frame x 220 30 60 13.4 17.7 95 33 Y 5.9 6 12.5 L-R Coe 18 Servo 0.020 x 18 6,000 #

    29 Harlingen, TX 10 Minster Progressive Straight Side x 400 25 60 22 28 122 55 N 12 7.5 12.5 L-R Minster 38 Servo .030 min & .220

    max 10,000 #

    30 Harlingen, TX 12 Minster Progressive Straight Side x 400 25 60 20 28 122 55 N 14 7.5 12.5 R-L Coe 36 Servo .020 min & .156

    max 20,000 #

    31 Harlingen, TX 7 / 3035 Sutherland Progressive Straight Side x 440 25 50 20 30 122 55 N 12 7.5 12.5 L-R Coe 36 Servo .020 min & .156

    max 20,000 #

    32 Harlingen, TX 8 / 3041 Minster Progressive Straight Side x 600 0 50 23 35 168 60 Y 12 14.5 27 R-L Minster 50 Servo .030 min & .187

    max 20000#

    33 Harlingen, TX 9 / 3042 Minster Progressive Straight Side x 600 30 60 24 34 144 60 N 16 14 23 L-R Minster 38 Servo .030 min & .220

    max 35000#

    34 Harlingen, TX 5 / 33 Sutherland Progressive Straight Side x 550 25 50 20 30 122 61 N 12 7.5 12.5 L-R Coe 36 Servo .020 min & .156

    max 20,000 #

    35 Guangzhou China 600-1 Sanes / Sutherland Progressive Straight Side x 660 30 60 32 42 144 60 N 12 13.8 21.7 R-L Shungdar / Coe 31.5 Servo 0.236 63 16535 #

    36 Guangzhou China 300-5 Sanes / Sutherland Progressive Straight Side x 330 30 60 20 30 96 48 N 12 9.94 17.7 R-L Shungdar / Coe 23.6 Servo 0.236 63 16535 #

    37 Guangzhou China 160-6 Sino / Sutherland Progressive Gap Frame x 176 30 70 15 19.3 51.1 31.5 N 6 6.92 14.8 R-L Shungdar / Coe 15.8 Servo 0.236 63 16535 #

    38 Guangzhou China 160-7 Sino / Sutherland Progressive Gap Frame x 176 30 70 15 19.3 51.1 31.5 N 6 6.92 14.8 R-L Shungdar / Coe 15.8 Servo 0.236 63 16535 #

    39 Matamoros, Mexico 36 Sutherland Progressive Straight Side x 275 30 60 14 24 96 48 N 10 10 16 L-R CWP Servo .093 x 24 60 10,000 #

    40 Matamoros, Mexico 35 Niagara Progressive Straight Side x 220 50 100 14 22 72 42 6 10 16 L-R Littell 18 Servo .125 x 12

    .060 x 18 60 10,000 #

    41 Matamoros, Mexico 11 / 3 Minster Progressive Straight Side x 100 0 160 11 15 48 31 4 6 8 L-R CWP 24 Servo 0.093 4,000 #

    42 Matamoros, Mexico 3 / 28 Minster Progressive Straight Side x 150 0 100 13 17 60 40 Y 6 7.5 12.5 L-R Minster 18.5 Servo 0.125 10,000 #

    43 Matamoros, Mexico 4 / 0007 Minster OBI x 60 0 200 10 13 32 21 Y 4 4 6 L-R Coe 4 Servo .070 x 4 4,000#

    44 Matamoros, Mexico 2 / 18 Minster Progressive Straight Side x 150 0 300 11.9 15.9 54 40 Y 2 6 10 L-R Coe 18 Servo 0.020 x 18 4,000 #

    45 Matamoros, Mexico 20 Minster Progressive Straight Side x 150 0 150 15 19 60 40 y 6 N.A.

    8-28-2014