fluoroelastomers for hev/ev cable applications

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AGC CHEMICALS AMERICAS, INC. AFLAS® Fluoroelastomers for HEV/EV Cable Applications

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This presentation describes the applications and benefits of AGC's AFLAS Fluoroelastomers in hybrid electric vehicles (HEV) and electric vehicles (EV). For more information, go to www.agcchem.com or call 800-424-7833. You can also follow AGC on Twitter @AGCChem_Amer. Thanks for viewing!

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Page 1: Fluoroelastomers for HEV/EV Cable Applications

AGC CHEMICALS AMERICAS, INC.

AFLAS® Fluoroelastomers for HEV/EV Cable Applications

Page 2: Fluoroelastomers for HEV/EV Cable Applications

What is AFLAS?

•  AFLAS 100 and 150 Series are unique fluoroelastomers •  Classified by ASTM D1418 as FEPM

•  Totally different from other FKM type fluoroelastomers •  Viton •  Daiel •  Tecnoflon •  Etc.

•  AFLAS 100 and 150 Series are formulated as Tetrafluoroethylene/Propylene copolymer (TFE/P)

•  AGC is the only manufacturer of this polymer in the world

Page 3: Fluoroelastomers for HEV/EV Cable Applications

What are the Benefits of AFLAS?

•  Excellent heat resistance •  200°C continuous service temperature

•  Superior base resistance

•  Unmatched electrical resistivity compared to FKM grades •  Used today for various cable insulator applications

•  HEV/EV power cable •  Transmission cable

•  ATF resistant

Page 4: Fluoroelastomers for HEV/EV Cable Applications

Positioning Map for Various Elastomers

AFLAS FKM, FEPM

Fluoroelastomers

75 100 125 150   175 200 225 250 275   300

Heat Resistance (deg. C)

Oil

Res

ista

nce

(△V 

%, A

STM

No.

3 O

il)

0

10

20

30

40

60

80

100

120

140

HNBR

ACM

CR

CR EPDM

VMQ

Page 5: Fluoroelastomers for HEV/EV Cable Applications

AFLAS Polymer Structure FEPM  =  AFLAS  

-­‐(CF2-­‐CF2)p-­‐(CH2-­‐CH)q-­‐  

CH3  

TFE   Pr  

FKM  =  Viton,  etc.  

-­‐(CH2-­‐CF2)l-­‐(CF2-­‐CF)m-­‐  

CF3  

VdF   HFP  -­‐(CF2-­‐CF2)n-­‐  

TFE  

DeterioraDon  by  bases  Poorer  electrical  resisDvity  

Page 6: Fluoroelastomers for HEV/EV Cable Applications

AFLAS Has Multiple Advantages Over FKM

Page 7: Fluoroelastomers for HEV/EV Cable Applications

Automotive Fluids Resistance: AFLAS vs. FKM

Page 8: Fluoroelastomers for HEV/EV Cable Applications

Electrical Resistivity of AFLAS vs. Other Elastomers

150   200  

Volume  ResisDvity     (Ω・㎝)

1016   1015  

Dielectric  constant  (1  kHz)  

3   6  

Dielectric  strength  (kV/mm)

23   16  

FKM  

1013  

10  

20  

EPDM   Silicone  

1016   1016  

2   4  

40   25  

AFLAS  

AFLAS has both excellent electrical resistivity and heat resistance

Page 9: Fluoroelastomers for HEV/EV Cable Applications

Weight Reduction Concept for HEV/EV Cable

XL-­‐PE:        (150°C)  AFLAS:      (200°C)  

Page 10: Fluoroelastomers for HEV/EV Cable Applications

Weight Reduction Concept: Cable Comparison

Page 11: Fluoroelastomers for HEV/EV Cable Applications

AFLAS Performance Over XL-PE Cable

Advantages of AFLAS cable concept: •  Non-flammable •  Weight reduction •  Improved flexibility •  Vibration resistance •  Excellent heat resistance •  Superior chemical resistance

Disadvantages of XL-PE material usage: •  Filler  added  (lots  of  Mg(OH)2)  •  S5ff  •  Limited  heat  resistance  

Page 12: Fluoroelastomers for HEV/EV Cable Applications

For  More  InformaDon  

www.agcchem.com    

800-­‐424-­‐7833    

AGC Chemicals Americas, Inc.

Page 13: Fluoroelastomers for HEV/EV Cable Applications

AGC CHEMICALS AMERICAS, INC.

AFLAS® Fluoroelastomers for HEV/EV Cable Applications