instruction manual ad series pulsation …depcopump.com/datasheets/yamada/ad_manual.pdf · yamada...

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To insure safety, be sure to carefully read instruction manual prior to operation. Keep instruction manual in a easily accessible location. YAMADA AMERICA, INC INSTRUCTION MANUAL INSTRUCTION MANUAL INSTRUCTION MANUAL AD AD AD SERIES PULSATION DAMPENERS SERIES PULSATION DAMPENERS SERIES PULSATION DAMPENERS Form No. MAD021

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Page 1: INSTRUCTION MANUAL AD SERIES PULSATION …depcopump.com/datasheets/yamada/AD_Manual.pdf · YAMADA AMERICA, INC INSTRUCTION MANUAL ... chemical resistance, ... Ref er to the YAMADA

To insure safety, be sure to carefully read instruction manual prior to operation. Keep instruction manual in a easily accessible location.

Y A M A D A A M E R I C A , I N C

INSTRUCTION MANUALINSTRUCTION MANUALINSTRUCTION MANUAL AD AD AD SERIES PULSATION DAMPENERSSERIES PULSATION DAMPENERSSERIES PULSATION DAMPENERS

Form No. MAD021

Page 2: INSTRUCTION MANUAL AD SERIES PULSATION …depcopump.com/datasheets/yamada/AD_Manual.pdf · YAMADA AMERICA, INC INSTRUCTION MANUAL ... chemical resistance, ... Ref er to the YAMADA

FOREWORD This manual, aiming to attain trouble-free operation of the equipment, serves to explain correct operation as well as useful maintenance instructions. DO NOT operate the equipment prior to reading this instruction manual. It is es-pecially important to carefully read the instructions and to keep this manual in an easily accessible place. TABLE OF CONTENTS

1. DANGER / WARNING 1 2. OBJECTIVE 3 3. PRINCIPLE OF OPERATION 3 4. PRECAUTIONS 3 5. INSTALLATION 4 6. CHECKING/MAINTENANCE 5

6-1. TROUBLESHOOTING 6-2. ITEMS SUBJECT TO DAILY INSPECTION 6-3. TORQUE REQUIREMENTS

7. PARTS DRAWING/PARTS LIST 6 7-1. AD-10 6

7-2. AD-25 METAL 7 7-3. AD-25 PLASTIC 8

7-4. AD-40 & 50 9 8. SPECIFICATIONS 11 9. DIMENSIONS 13 10. WARRANTY BACK

1. DANGER * WARNING For Safe Operation:

The following warning marks and instructions are used to attain safe operation of this equipment. You are requested to strictly observe the warnings and cautions to prevent accidents.

1-1. DEFINITION OF WARNING/CAUTION This instruction manual defines “WARNING” and “CAUTION” as follows and uses marks shown below. These warning marks are important for safe operation. They also carry important instructions to prevent accidents and physical damage. Read them carefully prior to starting operation.

:Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury. :Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or equipment and facility damage.

:Indications are given when work efficiency or equipment safety can be improved. 1

Page 3: INSTRUCTION MANUAL AD SERIES PULSATION …depcopump.com/datasheets/yamada/AD_Manual.pdf · YAMADA AMERICA, INC INSTRUCTION MANUAL ... chemical resistance, ... Ref er to the YAMADA

· Fully ventilate the work place, when handling hazardous liquids. Also, be sure to wear protective clothing (safety mask, safety goggles, safety gloves).

· Do not discharge harmful materials into the environment. · When pumping flammable liquids, equipment should be grounded to prevent static charge build up. · DO NOT use any material which is not compatible with the liquid portion of the pulsation dampener.

· The maximum supply air pressure of this equipment is 100PSI. Any use beyond this limit can cause accidents or physical harm resulting from pulsation dampener failure. An air regulator is recommended in conjunction with the pump to easily adjust incoming air supply. IMPORTANT INSTRUCTIONS FOR INSTALLATION/PIPING

· Select piping material by considering appropriate size, chemical resistance, pressure resistance, etc. Use ap-propriate piping material to avoid leakage.

· DO NOT test for air leakage by applying compressed air to the suction of the pump or the discharge port of the dampener. This can result in a diaphragm rupture or air valve failure.

· Be sure to install vertically (shaft) with the fluid ports at the bottom.

(Mounting the pulsation dampener sideways reduces effectiveness).

CORROSION RESISTANCE

The wet end (including the diaphragm) of this equipment is manufactured of various materials. (See page 11). Refer to the YAMADA Corrosions Resistance Guide to ensure chemical compatibility.

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2. OBJECTIVE

This equipment plays an important role as an accessory to Yamada air-operated double diaphragm pumps. The pulsation dampener serves to reduce pulsation produced in operation and to assure stable discharge flow and pressure.

3. PRINCIPLE OF OPERATION

When pulsations occur with pump operation, it will result in the pressure in Chamber B being greater than that in Chamber A. The diaphragm will act as an air cushion and automatically adjust to this pres-sure change and absorb the pulsations. This operation will shift the center rod position upwards and allow more air in Chamber A through the air inlet, returning the diaphragm to a neutral position. If liquid pressure de-creases, air pressure in Chamber A causes the diaphragm to move downward, shifting shaft location and changing valve position, releasing excess air pressure in Chamber A which returns diaphragm to a neutral position. This action causes a re-duction in surges and pul-sation caused by a air-operated double dia-phragm pump.

4. PRECAUTIONS Be sure to strictly observe the following warnings and cautions, as they are extremely important:

Air supplied always needs to be clean, passing through a 5mµ filter. Periodically drain the air compressor so that this equipment can operate in environments free of dust and contamination in air without causing mal-function.

Regulate supply air pressure to equal that of the air pressure to the diaphragm pump. Be sure to use supply air pressu re to stay equal to or below 100PSI. Do not directly discharge liquid on the ground. Follow the applicable laws and regulations for disposal of

harmful substances, etc. Upon completion of operation or when not utilizing a long period of time, be sure to shut off air supply to both the pulsation dampener and the pump.

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Page 5: INSTRUCTION MANUAL AD SERIES PULSATION …depcopump.com/datasheets/yamada/AD_Manual.pdf · YAMADA AMERICA, INC INSTRUCTION MANUAL ... chemical resistance, ... Ref er to the YAMADA

In the event of a diaphragm rupture inside the pulsation dampener, process liquid may flow from the silencer. This may contaminate the environment and/or cause physical harm.

Therefore, it is recommended to pipe the exhaust to a safe location.

INSTALLATION TIPS

· Mount pulsation dampener as close to the pump as possible. This will allow the pulsation dampener to see as much operating pressure as possible, which will increase pulsation dampener efficiency and effectiveness.

If the pulsation dampener is to be used in a low head application, you may need to add a control valve after the pulsation dampener to restrict flow and increase resistance.

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5. INSTALLATION 5-1. Supply air pressure to the pulsation dampener (see below) by branching the air supply line from the pump. Use supply air pressure equal to that used for the pump. 5-2. Flexible connectors are recom-mended for connecting the pump fluid dis-charge port to the pulsation dampener fluid ports. 5-3. The pulsation dampener suction and discharge ports are interchangeable.

Page 6: INSTRUCTION MANUAL AD SERIES PULSATION …depcopump.com/datasheets/yamada/AD_Manual.pdf · YAMADA AMERICA, INC INSTRUCTION MANUAL ... chemical resistance, ... Ref er to the YAMADA

6. INSPECTION / MAINTENANCE 6-1. TROUBLESHOOTING

(When carrying out disassembly and checking, see the parts disassembly drawing and the instruction manual of the diaphragm pump.) 6-2. ITEMS SUBJECT TO DAILY INSPECTION

Liquid leakage inspection****Examine each sealing surface for any liquid leakage. Periodically, check bolts and nuts for torque. Re-torque only when necessary.

6-3. TORQUE REQUIREMENTS

The AD-10, 25, 40 & 50 Polypropylene & Kynar? (PVDF) Pulsation Dampeners, being made of thermal plastic material, can experience dimensional fluctuation due to operating tempera-ture and longevity of service. Check regularly for liquid leakage and re-torque fasteners ac-cordingly. Reference the below table for torque specifications. When assembling or when rebuilding the pulsation dampener, change the diaphragm. Torque to specification prior to installation Inspect every three months – re-torque if necessary. In an application where there is a wide temperature fluctuation, it may be necessary to re-torque at the lowest temperature.

SITUATION INSPECTION METHOD TROUBLESHOOTING

Wear of valve seat o-ring (inside air supply union)----- Dissassemble to replaceFluid pulsation does not stop Clogged silencer - exhaust side------------------------------ Dissassemble to replace

Clogged restrictor - exhaust side----------------------------- Dissassemble to clean

Fluid dischrges from Failure of diaphragm----------------------------------------------- Dissassemble to replaceexhaust port Loosened center disk--------------------------------------------- Disassemble to re-tighten

Air intrained in discharge No fluid supply on suction side of pump------------------- Check and supplyfluid Failure of diaphragm----------------------------------------------- Dissassemble to replace

Model Out Chamber Center Disk Liquid Ports

AD-10 Metal C, N, H, S & T Fitted 105 lbf in (120 kgf cm) 105 lbf in (120 kgf cm) XAD-10 Plastic C, N, H, S & T Fitted 105 lbf in (120 kgf cm) 105 lbf in (120 kgf cm) 70 lbf in (80 kgf cm)

AD-25 Metal C, N, E & V Fitted 8 lbf ft (100 kgf cm) 22 lbf ft (300 kgf cm) XAD-25 Metal H & S Fitted 8 lbf ft (100 kgf cm) 29 lbf ft (400 kgf cm)AD-25 Metal T Fitted 15 lbf ft (200 kgf cm) 29 lbf ft (400 kgf cm) XAD-25 Plastic C, N, E & V Fitted 8 lbf ft (100 kgf cm) 22 lbf ft (300 kgf cm) 8 lbf ft (100 kgf cm)AD-25 Plastic H & S Fitted 8 lbf ft (100 kgf cm) 29 lbf ft (400 kgf cm) 9 lbf ft (120 kgf cm)AD-25 Plastic T Fitted 15 lbf ft (200 kgf cm) 29 lbf ft (400 kgf cm) 9 lbf ft (120 kgf cm)

AD-40 & 50 Metal C, N, E & V Fitted 25 lbf ft (350 kgf cm) 43 lbf ft (600 kgf cm) XAD-40 & 50 Metal H, S & T Fitted 29 lbf ft (400 kgf cm) 43 lbf ft (600 kgf cm) XAD-40 & 50 Plastic C, N, E & V Fitted 22 lbf ft (300 kgf cm) 36 lbf ft (500 kgf cm) XAD-40 & 50 Plastic H, S & T Fitted 25 lbf ft (350 kgf cm) 36 lbf ft (500 kgf cm) X

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AD- 10 Parts List

NO. AD-10P AD-10S AD-10A DESCRIPTION QTY NO. AD-10P AD-10S AD-10A DESCRIPTION QTY1 802569 802569 802569 SILENCER ASSEMBLY 1 18C 770971 770971 770971 DIAPHRAGM - Neoprene 12 710713 710713 710713 AIR NEEDLE 1 18H 771372 771372 771372 DIAPHRAGM - Hytrel® 13 710755 710755 710755 VALVE SEAT 1 18N 770973 770973 770973 DIAPHRAGM - Buna N 14 640017 640017 640017 O RING - Buna N 1 18S 771972 771972 771972 DIAPHRAGM - Santoprene® 15 714085 714085 714085 UNION 1 18T 770933 770933 770933 DIAPHRAGM - PTFE 16 681170 681170 681170 SILENCER 1 19 770968 780506 708770 CENTER DISK 17 710674 710674 710674 AIR CHAMBER 1 20 N/A 681880 681880 CONED DISK SPRING 18 705699 705699 705699 THROAT BEARING 1 21 N/A 681849 681849 NUT 19 630807 630807 630807 RETAINING RING R TYPE 1 22 770967 710660 710572 OUT CHAMBER 1

10 710717 710717 710717 NUT 1 23 771187 708913 710638 VALVE SEAT 111 795078 795078 795078 VALVE 1 24 771136 710637 771368 VALVE STOPPER 112 710719 710719 710719 NUT 1 25 643018 643018 643018 O RING - PTFE 213 710720 710720 710720 SPRING 1 26 772215 714087 714086 FLANGE 214 710757 710757 710757 CENTER ROD 1 27 628012 621149 621149 HEX. SOCKET HEAD BOLT 415 771316 771316 771316 CUSHION 1 28 681300 681300 681300 SPRING LOCK WASHER 1016 708506 709512 709512 CENTER DISK 1 29 631329 631173 631173 PLAIN WASHER 10

17C,N 640005 640005 640005 O RING - Buna N 2 30 714103 710759 710759 STUD 417T 643005 643005 643005 O RING - PTFE 2 31 682945 N/A N/A HEX. SOCKET HEAD BOLT 2

7. Parts Drawings / List 7-1. AD-10 Series

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AD- 25 Metal Parts List

NO. AD-25A AD-25F AD-25S DESCRIPTION QTY NO. AD-25A AD-25F AD-25S DESCRIPTION QTY1 802569 802569 802569 MUFFLER ASSY 1 18N 771259 771259 771259 DIAPHRAGM - Buna N 12 710713 710713 710713 AIR NEEDLE 1 18S 771974 771974 771974 DIAPHRAGM - Santoprene® 13 710714 710714 710714 VALVE SEAT 1 18V 771261 771261 771261 DIAPHRAGM - Viton® 14 640017 640017 640017 O RING - Buna N 1 18T 771110 771110 771110 DIAPHRAGM - PTFE 15 714085 714085 714085 UNION 1 19 682730 682730 682730 CONED DISK SPRING 16 681170 681170 681170 MUFFLER 1 20 682263 682262 682262 NUT 17 710675 710675 710675 AIR CHAMBER 1 21 711687 711695 711694 OUT CHAMBER 18 705699 705699 705699 THROAT BEARING 1 22 590087 590087 590087 VALVE SEAT 29 630807 630807 630807 RETAINING RING R TYPE 1 23 711702 711703 711703 BALL GUIDE 210 710717 710717 710717 NUT 1 24C,H,N 640044 640044 640044 O RING - Buna N 211 795079 795079 795079 VALVE 1 24E,S 683997 683997 683997 O RING - EPDM 212 710719 710719 710719 NUT 1 24V 642044 642044 642044 O RING - Viton® 213 710720 710720 710720 SPRING 1 24T 643044 643044 643044 O RING - PTFE 214 710718 710718 710718 CENTER ROD 1 25 714088 714090 714089 FLANGE 215 771316 771316 771316 CUSHION 1 27 682725 682725 682723 BOLT 6

16R 709150 709150 709150 WASHER 2 28 631014 631014 631174 PLAIN WASHER 417R 709151 719151 709151 CENTER DISK - Rubber fitted 2 29 631421 631421 680257 SPRING LOCK WASHER 418C 771258 771258 771258 DIAPHRAGN - Neoprene 1 30 710735 710735 710722 STUD 418E 771260 771260 771260 DIAPHRAGM - EPDM 1 31T 709327 709331 709331 CENTER DISK - PTFE fitted 218H 771363 771363 771363 DIAPHRAGM - Hytrel® 1 32T 643013 643013 643013 O RING - PTFE 2

NOTE: R = RUBBER OR THERMOPLASTIC

7. Parts Drawings / List 7-2. AD-25 Metal Series

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AD- 25 Plastic Parts List

N O . AD-25P AD-25V DESCRIPTION QTY NO. AD-25P AD-25V DESCRIPTION Q T Y1 8 0 2 5 6 9 8 0 2 5 6 9 MUFFLER ASSY 1 18S 7 7 1 9 7 4 7 7 1 9 7 4 DIAPHRAGM - Santoprene® 12 7 1 0 7 1 3 7 1 0 7 1 3 A IR NEEDLE 1 18V 7 7 1 2 6 1 7 7 1 2 6 1 DIAPHRAGM - V i ton® 13 7 1 0 7 1 4 7 1 0 7 1 4 V A L V E S E A T 1 18T 7 7 1 1 1 0 7 7 1 1 1 0 DIAPHRAGM - PTFE 14 6 4 0 0 1 7 6 4 0 0 1 7 O RING - Buna N 1 19 7 1 0 9 3 2 7 1 0 9 3 2 T IE ROD 2

5 7 1 1 2 5 1 7 1 1 2 5 1 A I R C H A M B E R 1 20 6 8 3 6 3 5 6 8 3 6 3 5 N U T 46 6 8 1 1 7 0 6 8 1 1 7 0 MUFFLER 1 21 6 3 1 1 7 3 6 3 1 1 7 3 P L A I N W A S H E R 4

7 7 1 4 0 8 5 7 1 4 0 8 5 UNION 1 22 6 8 1 3 0 0 6 8 1 3 0 0 S P R I N G L O C K W A S H E R 48 7 9 5 0 7 9 7 9 5 0 7 9 VALVE 1 23 7 7 2 2 1 6 7 7 2 2 1 7 FLANGE 2

9 7 1 0 7 1 7 7 1 0 7 1 7 N U T 1 24C,H,N 6 4 0 0 4 2 6 4 0 0 4 2 O RING - Buna N 2

10 7 1 0 9 2 8 7 1 0 9 2 8 C E N T E R R O D 1 24E,S 6 8 4 1 1 9 6 8 4 1 1 9 O R I N G - E P D M 2

11 7 1 0 7 1 9 7 1 0 7 1 9 N U T 1 24V 6 4 2 0 4 2 6 4 2 0 4 2 O RING - V i ton® 2

12 7 1 0 7 2 0 7 1 0 7 2 0 S P R I N G 1 24T 6 4 3 0 4 2 6 4 3 0 4 2 O RING - PTFE 2

13 7 0 5 6 9 9 7 0 5 6 9 9 T H R O A T B E A R I N G 1 25 7 7 1 2 3 1 7 8 0 1 4 1 BALL GUIDE 2

14 6 3 0 8 0 7 6 3 0 8 0 7 RETAIN ING R ING R TYPE 1 26 7 8 0 1 3 8 7 8 0 1 3 9 V A L V E S E A T 2

15 7 7 1 3 1 6 7 7 1 3 1 6 CUSHION 1 27 7 1 0 9 3 0 7 1 0 9 3 0 S T U D 4

16R 7 0 9 1 5 0 7 0 9 1 5 0 PLAIN WASHER - Rubber F i t ted 1 28 6 3 1 3 3 0 6 3 1 3 3 0 P L A I N W A S H E R 6

16T 6 4 3 0 1 3 6 4 3 0 1 3 O RING - PTFE Fit ted 29 6 8 0 2 5 7 6 8 0 2 5 7 S P R I N G L O C K W A S H E R 6

17R 7 0 9 1 5 1 7 0 9 1 5 1 CENTER DISK - Rubber F i t ted 1 30R 7 8 0 1 2 5 7 8 0 1 2 7 CENTER DISK - Rubber F i t ted 1

17T 7 0 9 3 3 1 7 0 9 3 3 1 CENTER DISK - PTFE F i t ted 1 30T 7 8 0 1 2 6 7 8 0 1 2 8 CENTER DISK - PTFE F i t ted 1

18C 7 7 1 2 5 8 7 7 1 2 5 8 DIAPHRAGM - Neoprene 1 31 7 8 0 1 3 5 7 8 0 1 3 6 O U T C H A M B E R 1

18E 7 7 1 2 6 0 7 7 1 2 6 0 D I A P H R A G M - E P D M 1 32 6 2 1 1 8 9 6 2 1 1 8 9 B O L T 2

18H 7 7 1 3 6 3 7 7 1 3 6 3 DIAPHRAGM - Hytre l® 1 34 7 1 0 9 2 9 7 1 0 9 2 9 F L A N G E P R O T E C T O R 2

18N 7 7 1 2 5 9 7 7 1 2 5 9 DIAPHRAGM - Buna N 1

7. Parts Drawings / List 7-3. AD-25 Plastic Series

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AD-50 Plastic

7. Parts Drawings / List 7-4. AD-40 & 50 Metal Series

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AD- 40 Parts List

NO. AD-40A AD-40S AD-40F AD-40P DESCRIPTION QTY NO. AD-40A AD-40S AD-40F AD-40P DESCRIPTION QTY1 713306 713306 713306 713306 AIR CHAMBER 1 14 710713 710713 710713 710713 AIR NEEDLE 1

2 771316 771316 771316 771316 CUSHION 1 15 630241 630241 630241 630241 EYE NUT 1

3R N/A N/A N/A N/A N/A N/A 16 640017 640017 640017 640017 O RING - NBR 1

3T 643015 643015 643015 643015 O RING 2 17 710717 710717 710717 710717 NUT 1

4R 711902 711902 711902 711902 CTR. DISK - RUBBER 1 18 710719 710719 710719 710719 NUT 1

4T 707817 707817 707817 707817 CTR. DISK - PTFE 1 19 681170 681170 681170 681170 SILENCER 1

5C 771853 771853 771853 771853 DIAPHRAGM - CR 1 20 714085 714085 714085 714085 UNION 1

5E 771854 771854 771854 771854 DIAPHRAGM - EPDM 1 21 710727 710727 710727 710727 SPRING 1

5H 771701 771701 771701 771701 DIAPHRAGM - TPO 1 23R 713442 713442 713442 713442 CTR. ROD - RUBBER 1

5N 771700 771700 771700 771700 DIAPHRAGM - NBR 1 23T 713295 713295 713295 713295 CTR. ROD - PTFE 1

5S 771975 771975 771975 771975 DIAPHRAGM - TPE 1 24 705699 705699 705699 705699 THROAT BEARING 1

5V 771799 771799 771799 771799 DIAPHRAGM - FKM 1 25 630807 630807 630807 630807 RETAINING RING 1

5T 770814 770814 770814 770814 DIAPHRAGM - PTFE 1 26 714091 714093 714095 772218 FLANGE IN 1

6 611204 611204 611204 621183 BOLT 6 27 713309 713316 713322 713296 STUD 4

7 631015 631175 631015 631330 PLAIN WASHER 12 28 631014 631174 631014 N/A PLAIN WASHER 8

8 631422 680607 631422 680257 SPRING WASHER 6 29 N/A 680257 631421 N/A SPRING WASHER 8

9 627014 628014 627014 628013 NUT 6 30 682267 621182 611182 683542 BOLT 8

10 714092 714094 714096 772219 FLANGE OUT 1 31R 683408 683408 683408 N/A NUT - RUBBER 1

11C,H,N 640065 640065 640065 640064 O RING 2 31T 706128 706128 706128 N/A NUT - PTFE 1

11E,S 683999 683999 683999 684121 O RING 2 32 682740 682740 682740 N/A CONED WASHER 1

11V 642065 642065 642065 642064 O RING 2 33R 711902 711903 711903 771725 CENTER DISK 1

11T 693999 643064 643065 643064 O RING 2 33T 707817 707818 707818 771726 CENTER DISK 1

12 795080 795080 795080 795080 VALVE 1 34 580960 712931 713156 772076 OUT CHAMBER 1

13 710982 710982 710982 710982 VALVE SEAT 1 35 627013 628013 627013 N/A NUT 4

14 802569 802569 802569 802569 SILENCER ASSY 1 39 N/A N/A N/A 714124 PLATE 2

AD- 50 PARTS LIST

NO. AD-50A AD-50S AD-50F AD-50P AD-50V DESCRIPTION QTY NO. AD-50A AD-50S AD-50F AD-50P AD-50V DESCRIPTION QTY1 713310 713310 713310 713310 713310 AIR CHAMBER 1 17 640017 640017 640017 640017 640017 O RING - NBR 1

2 771316 771316 771316 771316 771316 CUSHION 1 18 710717 710717 710717 710717 710717 NUT 1

3R N/A N/A N/A N/A N/A N/A N/A 19 710719 710719 710719 710719 710719 NUT 1

3T 643015 643015 643015 643015 643015 O RING - PTFE ONLY 2 20 681170 681170 681170 681170 681170 SILENCER 1

4R 711904 711904 711904 711904 711904 CTR. DISK - RUBBER 1 21 714085 714085 714085 714085 714085 UNION 1

4T 707822 707822 707822 707822 707822 CTR. DISK - PTFE 1 22 710762 710762 710762 710762 710762 SPRING 1

5C 771855 771855 771855 771855 771855 DIAPHRAGM - CR 1 23R 713443 713443 713443 713443 713443 CTR. ROD - RUBBER 1

5E 771856 771856 771856 771856 771856 DIAPHRAGM - EPDM 1 23T 713242 713242 713242 713242 713242 CTR. ROD - PTFE 1

5H 771703 771703 771703 771703 771703 DIAPHRAGM - TPO 1 24 705699 705699 705699 705699 705699 THROAT BEARING 15N 771702 771702 771702 771702 771702 DIAPHRAGM - NBR 1 25 630807 630807 630807 630807 630807 RETAINING RING 1

5S 771976 771976 771976 771976 771976 DIAPHRAGM - TPE 1 26 714097 714099 714101 772220 772222 FLANGE - IN 1

5V 771800 771800 771800 771800 771800 DIAPHRAGM - FKM 1 27 713313 713319 713325 713243 713243 STUD 45T 770815 770815 770815 770815 770815 DIAPHRAGM - PTFE 1 28 631014 631174 631014 631330 631330 PLAIN WASHER 16

6 611204 611204 611204 621213 621213 BOLT 6 29 631421 680257 631421 680257 680257 SPRING WASHER 8

7 631015 631175 631015 631331 631331 PLAIN WASHER 12 30 611186 621183 611183 683542 683542 BOLT 88 631422 680607 631422 680607 680607 SPRING WASHER 6 31R 683408 683408 683408 N/A N/A NUT - RUBBER 1

9 627014 628014 627014 628014 628014 NUT 6 31T 706128 706128 706128 N/A N/A NUT - PTFE 1

10 714098 714100 714102 772221 772223 FLANGE OUT 1 32 682740 682740 682740 N/A N/A CONED WASHER 111C,H,N 640069 640069 640069 640069 640069 O RING - NBR 2 33R 711904 711905 711905 771727 771901 CTR. DISK - RUBBER 1

11E,S 684122 684122 684122 684122 684122 O RING - EPDM 2 33T 707822 707823 707823 780063 780116 CTR DISK - PTFE 1

11V 642069 642069 642069 642069 642069 O RING - FKM 2 34 580961 712932 713157 780148 780153 OUT CHAMBER 1

11T 643069 643069 643069 643069 772063 O RING - PTFE 2 35 627013 627013 627013 628013 628013 NUT 4

12 795081 795081 795081 795081 795081 VALVE 1 36 N/A N/A N/A 771786 771786 PROTECTOR A 4

13 710983 710983 710983 710983 710983 VALVE SEAT 1 37 N/A N/A N/A 771787 771787 PROTECTOR B 414 802569 802568 802568 802568 802568 SILENCER ASSY 1 38 N/A N/A N/A 771788 771788 PROTECTOR C 415 710713 710713 710713 710713 710713 AIR NEEDLE 1 39 N/A N/A N/A N/A 714104 PLATE 216 630241 630241 630241 630241 630241 EYE NUT 1

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8. SPECIFICATIONS NOTE: CR: Neoprene NBR: Buna N TPO: Santoprene REPDM: Nordel FKM: VitonTPEE: Hytrel® PTFE: Teflon

Materials Weight ConnectionsFluid Product No. Type Wetted Diaphragm Lb Fluid AirPort parts (kg) In & Out Inlet

851792 AD-10AC CR851791 AD-10AN Aluminum NBR 4.6851762 AD-10AH Alloy TPEE (2.1 kg)853317 AD-10AS (ADC-12) TPO851756 AD-10AT PTFE851795 AD-10SC CR

3/8" 851795 AD-10SN Stainless NBR 6.8 3/8" 1/4"FNPT 851763 AD-10SH Steel TPEE (3.1 kg) FNPT FNPT

853322 AD-10SS (SCS-14) TPO851757 AD-10ST PTFE853323 AD-10PC CR853324 AD-10PN Polyoropylene NBR 4.2853326 AD-10PH (PPG) TPEE (1.9 kg)853327 AD-10PS TPO853325 AD-10PT PTFE851778 AD-25AC CR851797 AD-25AN NBR851798 AD-25AE Aluminum EPDM 12.7851760 AD-25AH Alloy TPEE (5.8 kg)853334 AD-25AS (ADC-12) TPO853331 AD-25AV FKM851758 AD-25AT PTFE851800 AD-25FC CR851799 AD-25FN NBR851801 AD-25FE Cast-Iron EPDM 18851764 AD-25FH (S45C) TPEE (8.2 kg)853355 AD-25FS TPO853352 AD-25FV FKM851765 AD-25FT PTFE851786 AD-25SC CR851802 AD-25SN NBR 1" 1/4"

1" 851804 AD-25SE Stainless EPDM 18 FNPT FNPTFNPT 851761 AD-25SH Steel TPEE (8.2 kg)

853341 AD-25SS (SCS-14) TPO853338 AD-25SV FKM851759 AD-25ST PTFE853342 AD-25PC CR853343 AD-25PN NBR853344 AD-25PE Polyoropylene EPDM 11853347 AD-25PH (PPG) TPEE (5.0 kg)853348 AD-25PS TPO853345 AD-25PV FKM853346 AD-25PT PTFE853356 AD-25VE EPDM853359 AD-25VH Kynar TPEE 13853360 AD-25VS (PVDF) TPO (5.9 kg)853357 AD-25VV FKM853358 AD-25VT PTFE853361 AD-40AC CR853362 AD-40AN NBR

1 1/2" 853363 AD-40AE Aluminum EPDM 22.3 1 1/2" 1/4"FNPT 853366 AD-40AH Alloy TPEE (10.1 kg) FNPT FNPT

853367 AD-40AS (ADC-12) TPO853364 AD-40AV FKM853365 AD-40AT PTFE

Continued

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12

8. SPECIFICATIONS - cont NOTE: CR: Neoprene NBR: Buna N TPO: SantopreneEPDM: Nordel FKM: VitonTPEE: Hytrel® PTFE: Teflon

AD-40 Continued Materials Weight Connections

Fluid Product No. Type Wetted Diaphragm Lb Fluid AirPort parts (kg) In & Out Inlet

853382 AD-40FC CR853383 AD-40FN NBR853384 AD-40FE Cast-Iron EPDM 38.1853387 AD-40FH (FC-30) TPEE (17.3 kg)853388 AD-40FS TPO853385 AD-40FV FKM853386 AD-40FT PTFE853368 AD-40SC CR853369 AD-40SN NBR

1 1/2" 853370 AD-40SE Stainless EPDM 30.6 1 1/2" 1/4"FNPT 853373 AD-40SH Steel TPEE (13.9 kg) FNPT FNPT

853374 AD-40SS (SCS-14) TPO853371 AD-40SV FKM853372 AD-40ST PTFE853375 AD-40PC CR853376 AD-40PN NBR853377 AD-40PE Polyoropylene EPDM 20.7853380 AD-40PH (PPG) TPEE (9.4 kg)853381 AD-40PS TPO853378 AD-40PV FKM853379 AD-40PT PTFE851815 AD-50AC CR851814 AD-50AN NBR851816 AD-50AE Aluminum EPDM 36.5851772 AD-50AH Alloy TPEE (16.6 kg)853395 AD-50AS (ADC-12) TPO853392 AD-50AV FKM851773 AD-50AT PTFE851818 AD-50FC CR851817 AD-50FN NBR851819 AD-50FE Cast-Iron EPDM 53851776 AD-50FH (FC-30) TPEE (24.0 kg)853416 AD-50FS TPO853413 AD-50FV FKM851777 AD-50FT PTFE851821 AD-50SC CR 2" 1/4"

2" 851820 AD-50SN NBR FNPT FNPTFNPT 851822 AD-50SE Stainless EPDM 54.5

851774 AD-50SH Steel TPEE (24.8 kg)853402 AD-50SS (SCS-14) TPO853399 AD-50SV FKM851775 AD-50ST PTFE853403 AD-50PC CR853404 AD-50PN NBR853405 AD-50PE Polypropylene EPDM 31.3853408 AD-50PH (PPG) TPEE (14.2 kg)853409 AD-50PS TPO853406 AD-50PV FKM853407 AD-50PT PTFE853417 AD-50VE EPDM853420 AD-50VH Kynar TPEE 39853421 AD-50VS (PVDF) TPO (17.7 kg)853418 AD-50VV FKM853419 AD-50VT PTFE

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DimensionsAD-10A AD-10S AD-10P AD-25A AD-25S AD-25F AD-25P AD-25V

H 7.17" (182mm) 7.08" (180mm) 7.56" (192mm) 9.05" (230mm) 9.05" (230mm) 9.05" (230mm) 10.51"(267mm) 10.51" (267mm)

W 7.52" (191mm) 7.52" (191mm) 6.73" (171mm) 11.38" (289mm) 11.25" (286mm) 11.25" (286mm) 11.73" (298mm) 11.73" (298mm)

L 5.59" (142mm) 5.59" (142mm) 5.59" (142mm) 8.27" (210mm) 8.15" (207mm) 8.15" (207mm) 8.27" (210mm) 8.27" (210mm)

a 1.10" (28mm) 1.02" (26mm) 1.77" (45mm) 1.61" (41mm) 1.57" (40mm) 1.57" (40mm) 2.91" (74mm) 2.91" (74mm)

b 1.10" (28mm) 1.02" (26mm) 1.77" (45mm) 1.61" (41mm) 1.57" (40mm) 1.57" (40mm) 2.91" (74mm) 2.91" (74mm)

c 5.87" (149mm) 5.79" (1.47mm) 6.54" (166mm) 7.60" (193mm) 7.56" (192mm) 7.56" (192mm) 2.91" (74mm) 2.91" (74mm)

d 4.21" (107mm) 4.21" (107mm) 4.21" (107mm) 6.26" (159mm) 6.26" (159mm) 6.26" (159mm) 6.26" (159mm) 6.26" (159mm)

e 6.61" (168mm) 6.61" (168mm) 6.02" (153mm) 10.71" (272mm) 10.63" (270mm) 10.63" (270mm) 11.34" (288mm) 11.34" (288mm)

f 2.44" (62mm) 2.44" (62mm) 2.45" (62mm) 3.62" (92mm) 3.62" (92mm) 3.62" (92mm) 3.62" (92mm) 3.62" (92mm)

Air Inlet 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT

Air Exh. 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT

Fluid Port 3/8" FNPT 3/8" FNPT 3/8" FNPT 1" FNPT 1" FNPT 1" FNPT 1" FNPT 1" FNPT

Note: A: Aluminum S: 316 Stainless Steel F: Cast IronP: Polypropylene V: Kynar R (PVDF)

13

9. Dimensions

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DimensionsAD-40A AD-40S AD-40F AD-40P AD-50A AD-50S AD-50F AD-50P AD-50V

H 13.93" (354mm) 13.93" (354mm) 13.93" (364mm) 14.05" (357mm) 16.14" (410mm) 16.14" (410mm) 16.14" (410mm) 16.22" (412mm) 16.22" (412mm)

W 16.38" (416mm) 16.38" (416mm) 16.18" (411mm) 17.40" (442mm) 18.15" (461mm) 18.27" (464mm) 18.27" (464mm) 21.06" (535mm) 21.06" (535mm)

L 11.02" (280mm) 11.02" (280mm) 11.02" (280mm) 11.26" (286mm) 12.83" (326mm) 12.91" (328mm) 12.91" (328mm) 13.07" (332mm) 13.07" (332mm)

a 3.88" (99mm) 3.88" (99mm) 3.88" (99mm) 3.88" (99mm) 4.69" (119mm) 4.57" (116mm) 4.57" (116mm) 4.69" (119mm) 4.69" (119mm)

b 3.35" (85mm) 3.35" (85mm) 3.35" (85mm) 3.35" (85mm) 3.98" (101mm) 3.98" (101mm) 3.98" (101mm) 3.98" (101mm) 3.98" (101mm)

c 10.28" (261mm) 10.28" (261mm) 10.28" (261mm) 10.39" (264mm) 12.13" (308mm) 12.13" (308mm) 12.13" (308mm) 12.20" (310mm) 12.20" (310mm)

d 9.25" (235mm) 9.25" (235mm) 9.25" (235mm) 9.25" (235mm) 10.91" (277mm) 10.91" (277mm) 10.91" (277mm) 10.91" (277mm) 10.91" (277mm)

e 15.55" (395mm) 15.55" (395mm) 15.35" (390mm) 16.69" (424mm) 17.64" (448mm) 17.76" (451mm) 17.76" (451mm) 18.03" (458mm) 18.03" (458mm)

f 3.82" (97mm) 3.82" (97mm) 3.82" (97mm) 3.82" (97mm) 4.49" (114mm) 4.49" (114mm) 4.49" (114mm) 4.49" (114mm) 4.49" (114mm)

Air Inlet 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT 1/4" FNPT

Air Exh. 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT 1/8" FNPT

Fluid Port 1 1/2" FNPT 1 1/2" FNPT 1 1/2" FNPT 1 1/2" FNPT 2" FNPT 2" FNPT 2" FNPT 2" FNPT 2" FNPT

Note: A: Aluminum S: 316 Stainless Steel F: Cast IronP: Polypropylene V: Kynar R (PVDF)

14

9. Dimensions-cont

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YAMADA ONE-YEAR LIMITED WARRANTY Yamada AD Series Pulsation Dampeners are warranted by YAMADA to the original user against defects in workmanship or materials under normal use for one year from date of purchase. Any part, which is determined by Yamada to be defective in material or workmanship and returned to an authorized service location, as Ya-mada designates, shipping costs pre-paid, will be, as the exclusive remedy, repaired or replaced at Yamada’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. WARRANTY DISCLAIMER AND LIMITATION OF REMEDIES Yamada neither makes nor authorizes anyone else to make any warranties other than those herein. THIS WAR-RANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE. YAMADA SHALL NOT BE RESPONSIBLE FOR IN-CIDENTAL CONSEQUENTIAL, OR SPECIAL DAMAGES OR LOST PROFITS. IN NO EVENT SHALL YA-MADA’S LIABILITY EXCEED THE PURCHASE PRICE PAID. PRODUCT SUITABILITY Many states and localities have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. Yamada cannot guarantee com-pliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a prod-uct, please review the product application, national and local codes and regulations to be sure that the product, installation, and use will comply with them. PROMPT DISPOSITION For any product believed to be defective, first write or call the distributor whom the product was purchased. The distributor will provide additional instructions. If the distributor cannot correct the defect, write to Yamada, citing distributors name, address, date and number of distributors invoice, and describe the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If a product was damaged in transit to you, file claim with the carrier.

10. Warrantee

Y A M A D A A M E R I C A , I N C . 1200 NUCLEAR DRIVE WEST CHICAGO, ILLINOIS 60185, U.S.A

PHONE: 1-630-231-4083

FAX: 1-630-231-7405

Manufactured by

Y A M A D A C O R P O R A T I O N INTERNATIONAL DEPARTMENT

1-3, 1-CHOME, MINAMI MAGOME, OHTA-KU, TOKYO, 143-8504, JAPAN

PHONE: TOKYO (03)3777-0241

FAX: TOKYO (03)3777-0584