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Model b-line V Züllig Transmitter Instruction Manual PN 51-B-LINEV/rev.B February 2006

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Page 1: Model b-line V - Southeastern Automationsoutheastern-automation.com/PDF/Emerson/Liquid/Manuals/Liq_Manual... · - Auxiliaries - Options Use of the technical documentation Use ‹–

Model b-line VZüllig Transmitter

Instruction ManualPN 51-B-LINEV/rev.B

February 2006

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Emerson Process Management

Liquid Division2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

© Rosemount Analytical Inc. 2006

WARNING

ELECTRICAL SHOCK HAZARD

Making cable connections to and servicing

this instrument require access to shock haz-

ard level voltages which can cause death or

serious injury.

Be sure to disconnect all hazardous voltage

before opening the enclosure.

Relay contacts made to separate power

sources must be disconnected before servic-

ing.

Electrical installation must be in accordance

with the National Electrical Code

(ANSI/NFPA-70) and/or any other applicable

national or local codes.

Unused cable conduit entries must be

securely sealed by non-flammable closures

to provide enclosure integrity in compliance

with personal safety and environmental pro-

tection requirements.

The unused conduit openings need to be

sealed with NEMA 4X or IP65 conduit plugs

to maintain the ingress protection rating

(IP65).

For safety and proper performance this

instrument must be connected to a properly

grounded three-wire power source.

Proper relay use and configuration is the

responsibility of the user.

No external connection to the instrument of

more than 69VDC or 43V peak allowed with

the exception of power and relay terminals.

Any violation will impair the safety protection

provided

Do not operate this instrument without front

cover secured. Refer installation, operation

and servicing to qualified personnel.

ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests itsproducts to meet many national and international stan-dards. Because these instruments are sophisticated tech-nical products, you must properly install, use, and maintainthem to ensure they continue to operate within their normalspecifications. The following instructions must be adheredto and integrated into your safety program when installing,using, and maintaining Rosemount Analytical products.Failure to follow the proper instructions may cause any oneof the following situations to occur: Loss of life; personalinjury; property damage; damage to this instrument; andwarranty invalidation.

• Read all instructions prior to installing, operating, and

servicing the product. If this Instruction Manual is not the

correct manual, telephone 1-949-757-8500 and the

requested manual will be provided. Save this Instruction

Manual for future reference.

• If you do not understand any of the instructions, contact

your Rosemount representative for clarification.

• Follow all warnings, cautions, and instructions marked

on and supplied with the product.

• Inform and educate your personnel in the proper instal-

lation, operation, and maintenance of the product.

• Install your equipment as specified in the Installation

Instructions of the appropriate Instruction Manual and

per applicable local and national codes. Connect all

products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel

to install, operate, update, program, and maintain the

product.

• When replacement parts are required, ensure that qual-

ified people use replacement parts specified by

Rosemount. Unauthorized parts and procedures can

affect the product’s performance and place the safe

operation of your process at risk. Look alike substitu-

tions may result in fire, electrical hazards, or improper

operation.

• Ensure that all equipment doors are closed and protec-

tive covers are in place, except when maintenance is

being performed by qualified persons, to prevent electri-

cal shock and personal injury.

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TransmitterInstruction Manual

Transmitter b-line II

Installation, Connection, Start-up, Opera-tion, Calibration

1318e02 22/02/2005

Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66

Instrumentation for waterand waste water control

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2 Instruction Manual

Structure

Instruction manual (this document)Instructions for installation and ele-mentary operation information

Calibration instructions and menu treeSupplementary information concerningcalibration of the probe, as well asmeasurement specific menu tree.

User’s guideReference book with explanations anddescriptions of the transmitterfunctions.

Additional manuals- Housings- Auxiliaries- Options

Use of the technical documentation

Use

‹– Installiation‹– Start up‹– Operation‹– General menu

‹– Calibration of measurement chain‹– Measurement specific informations‹– Measurement specific menu structure

‹– term explanation‹– Functionswith search index!

‹– Design‹– Installiation‹– Functions

with search index –›

Subject to ChangeIn the interest of our customers, we reservethe right to make changes due to advance-ments in the state of technology.Illustrations, descriptions and contents ofdelivery are therefore not binding!

software versionThis document is valid for software versionSW 6101xx

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Instruction Manual

Contents

3

Use of the technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Advice for the use of instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Preparations for start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electric connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

First start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Short instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Menu diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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4

Advice for the use of instructions

Transmitter b-line multi / b-line II / b-line

Helps for the settings

Complete, measurement specific menu overview

Instruction maual Calibration Instruc-tions

ApplicationNecessary documents:- Instruction manual Transmitter b-line- Calibration Instructions Transmitter b-line

When opening the menu pages of theinstruction manual and the calibrationinstructions, place the brochures one besidethe other in order to see the completemeasurement specific menu overview.- In the instruction manual you’ll find

general settings. Those are the same for allmeasurement types

- The calibration instructions contain thecorresponding menu structure for eachmeasurement, as well as calibration in-structions. Choose the double-sided menucorresponding to your measurement type.

Explanations of terms and functions aregiven in the user’s guide.

Note for probe connectionNecessary documents:- Instruction manul of transmitter- Instruction manual of probe

Proceed the same way as explained above.

General menu points Measurement specific settings

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5 Important

For your safety

Please take notice of the following notes for your safety

Qualified personnelQualified personnel within the meaning ofthis instruction manual are persons familiarwith installing, starting-up, and operatingthis product, and who possess the qualifica-tion adequate to their work. Qualifiedpersons are:a) Educated and authorised to ground,

label, and switch on and off circuits,devices and systems according to thecurrent standards of safety technology.

b) Educated in maintenance and use ofadequate safety equipment according tothe current standards of safety technolo-gy.

c) Trained in first aid.d) For sites with explosion proofness:

Educated, trained and authorised towork at electrical switching circuits ofpotentially explosive sites .

RegulationsSpecific rules and laws in the country of theuser must be obeyed by the user.

Limits of liabilityThis warranty shall be null, void andinoperative in case of other than the inten-ded use, in case of reparation or alteration,as well as in case of inexpert use or incorrecthandling.

ApplicationThe unit may exclusively be used accordingto its intended purpose. It is equippedaccording to the customers indications andhas been tested before delivery. The personinstalling has to test the configuration andreport differences to the distributor. Instal-lation and connection has to be carried outby qualified personnel.

Attention!19“-inserts may only be used in completelyclosed protected type housings according tothe regulation. Never make alive when open!There are alive components on the printedcircuits.

Electrical InstallationTurn off current supply before installation ofthe unit. 230/115 VAC versions requireincreased safety measures. The units may onlybe installed and started up by qualifiedpersonell.

Overvoltage protection«Overvoltage protection» is the name forthe electrical protective arrangementsagainst atmospheric caused overvoltages atthe units.The filters in the unit are effective forovervoltages up to 2 kV (fine overvoltageprotection). For better protection please usethe Züllig overvoltage protection.

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6 General

Preparations for start up

First start up

1. Make sure all connections and supplypower correspond to the unitsrequirements.

2. Turn on supply power.3. Start the unit up following the

instructions under «Start up».

Note: descriptions of functions!Detailed descriptions of the extensivefunctions can be found in the user’sguide.

Intended purpose

The Züllig transmitters are designed forevaluation of probe measuring values andfor triggering probe functions.The units may not be used in potentionallyexplosive areas. It is absolutely necessary tofollow the instructions in the instructionmanual!

Control delivery

The units are strictly tested before deliveryand are certain to leave the factory inperfect state. Control if the delivery iscomplete and check if there are damagescaused by transport.• Unpack unit• Do not throw away the original packing• Handle carefully• Do not touch any electronic components

Electric connection

Carry out the electric connections follo-wing the attached wiring diagram as perthe actual regulations. Take notice of thesafety information!Never manipulate at the open unit! Beforeany kind of manipulation at the unitsconnections cut off supply voltage!

Note concerning the probe connection!Make sure that probe and transmittermeasuring type match (this is particularlyimportant when different measuring typesare used at the same time)! Disregard candamage or distroy probe and transmitterparts.

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7

Start up

Transmitter b-line/b-line II

Setting parameters

1. Units UNITDefault-settings can be changed ifnecessary.

2. Calibration CALCalibrate measuring chain as percalibration instructions.

3. Analogue outputs I-OUT (1 and 2)Is set to 4…20 mA by manufacturer.Change if necessary.

4. Integration time T-INTIf necessary set integration time(recommended).

5. Relay outputs REL (1 and 2)When using the relay it is necessary topreselect its type, and if it is used aslimit value relay activation, deactivati-on and dead time are to be set.

Short instructions Additional information

UnitsThere are different measurement specificunits available. It is possible to assigndifferent units to the measured values.Change the settings in case you do notwant to use the default settings.

CalibrationCalibration puts the probe signal in relati-on to the measured variables to be givenout. Calibration is measurement specificand is described in the separate calibrationinstructions.

Analogue outputsThe measured main value (b-line II also asecond value) can be given out as analoguesignal to external devices. There are twosignal ranges with 4…20 mA and 0…20mA available.

Integration timeSet the integration time for smoothing theprobe measuring value.

Relay outputsThe following relay type are available:For REL1:• Alarm relay• Limit value relay for main value• Limit value relay for supplementary valueFor REL2:• Counter impulse relay• Limit value relay for main value• Limit value relay for supplementary valueNotes:- It is possible to individually set activation

and deactivation point as well as dead timefor the limit value relays.

- The counter impulse relay is only availablefor flow measurement. It is possible to setthe quantity for the assigned counter unitper impulse for the counter impulse relay.

Use the menu tree (atthe back of thismanual) as help forfinding the programlevels for the setting.

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8

I-OUT 1‹- TYPE Enter‹- MIN Enter‹- MAX Enter‹- LIV I1 Enter

Menu tree

General Settings

TEST‹- MODE Enter‹- AMODE Enter‹- SIMUL Enter‹- REL 1 T Enter‹- REL 2 T Enter‹- IOUT 1T Enter‹- IOUT 2T Enter

REL 1‹- TYPE Enter‹- ON2) Enter‹- OFF2) Enter‹- DTIME2) Enter‹- AL-DT3) Enter2) only Lim-MV/Lim-SV3) only with type Alarm

REL 2‹- TYPE Enter‹- 1 IMP1) Enter‹- ON2) Enter‹- OFF2) Enter‹- DTIME2) Enter1) only for C-Imp2) only Lim-MV/Lim-SV

T-INT‹- T-INT Enter

Terms and symbols

Unit

The parameter [unit] stands for an individual unit. Thisunit can be globally preselected for the correspondingmeasured variable in the «UNIT» menu .

4-20 + 0-20 Entervalue input (with ‹- and +) Entervalue input (with ‹- and +) EnterOFF + LOW + HIGH Enter

SYSTEM

CALsee measurement spe-cific calibration instruc-tions

COM‹- TYPE Enter‹- DEVNR Enter‹- BAUD Enter‹- PARITY Enter‹- WAIT Enter

UNITsee measurement spe-cific calibration instruc-tions

UNIT

SYSTEM

+

Enter

0

‹- CAL Enter‹- TEST Enter‹- I-OUT 1 Enter‹- I-OUT 2 Enter‹- REL 1 Enter‹- REL 2 Enter‹- T-INT Enter‹- COM Enter‹- UNITS Enter

CAL

Enter

Use (+) key to select ac-tion type:0 = read/control parame-

ter (Default)1 = set parameter

Leave main menu (dis-play modus) by pressingEnterkey

Activate Input menu bypressing Enter key

value input (with ‹- and +) Enter

C-Imp + Lim-MV + Lim-SVvalue input (with ‹- and +)1) Entervalue input (with ‹- and +)2) Entervalue input (with ‹- and +)2) Entervalue input (with ‹- and +)2) Enter1) only for C-Imp2) only Lim-MV/Lim-SV

Profib + Rackb + S-Bus Entervalue input (with ‹- and +) Enter300 + .... + 19200 EnterNo + Odd + Even EnterNo + 20ms + 100ms + 500ms Enter

1

2,5

normal + HOLD + SIMUL EnterHOLD + SIMUL + NoHold Entervalue input (with ‹- and +) EnterAuto + ON + OFF EnterAuto + ON + OFF Entervalue input (with ‹- and +) Entervalue input (with ‹- and +) Enter

I-OUT 2 1)

‹- TYPE Enter‹- MIN Enter‹- MAX Enter‹- LIV I2 Enter1) only b-line II

4-20 + 0-20 Entervalue input (with ‹- and +) Entervalue input (with ‹- and +) EnterOFF + LOW + HIGH Enter

Alarm + Lim-MV + Lim-SV Entervalue input (with ‹- and +)2) Entervalue input (with ‹- and +)2) Entervalue input (with ‹- and +)2) Entervalue input (with ‹- and +)3) Enter2) only Lim-HW/Lim-NW3) only with type Alarm

Menu tree symbols

‹- 1 line down in the menu or1 decimal to the left in the numerical valueinput

+ 1 position to the right in the value input or add1 to numerical value

Clear Return (present value remains)Enter Activation of menu points respectively confir-

mation of actual setting

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9

UNIT

2,5

Menu Diagnosis

UNIT

Menu supp. value (notalways available)go on with arrow key

19,5

Display main value

Display supp. value

Menu probe diagnosis(not always available)go on with arrow key

Display probe diagnosis

Menu Transmitter Infor-mations (not alwaysavailable)go on with arrow key

Display transmitterinformations

Clear

Back with Clear

Note:The Values of display• Supp. Value• Probe diagnosis• Transmitter informationare different refer to measuring type

See also calibrating instructions

General Settings

Leave main menu (dis-play modus) by pressingarrow key

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10

Wiring diagram

Transmitter b-line II

Wiring positions Important notes1) Protect relay outputs with RC-modules!

Do not exceed burden for contacts as pertechnical data!

2) Check supply voltage in accordance withthe device voltage

Connector box

Connector position in the connector box

Connectors

Clamp positions

Option with socket instead of screwed cable glandsfor the connection of the probe

Fuse

F 1 at 230 VAC 80 mATF 1 at 115 VAC 160 mATF 1 at 24 VDC 630 mAT

1)

1)

In2(+)In1(+)

A2B2

Ground24V(+)

K2K2K1K1

1098

Iout2(+)Iout (–)Iout1(+)

48 VAC248 VAC1

65 4 3 2 1

PE(+) L(–) N

PE

b-line II / b-line V

~~

~~

RC 1)

RC 1)

+ –A

+ –A

1

2

3

4

5

6

8

9

10

PE

L (+)

N (–)

PE

48V

AC

K1

K2

10 analogue output 29 analogue Ground8 analogue output 1

supply probe motor

6 probe input 25 probe input 14

interface RS48532 probe ground1 probe supply

K2relay contact 21)

K2K1

relay contact 11)

K1

L (+)N (–) Supply2)

PE

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12

TransmitterdataDisplay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD display

measuring value: 6 digits 7 segmentsmenu: 6 digits 16 segmentsand various special signs

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Züllig probes of the 25-line with the excepti-on of PHKP-25 and RX-25;oxygen probe S-14;digital interface RS485 for sonic sensors;turbidity/dried solids COSMOS®-25

Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 2 current outputs 0/4...20 mA,max. loading 600 ohm

Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . REL 1: potential free double limit switches asalarm or as limiting valueREL 2: potential free double limit switches aslimiting value or for measuring types EA/NA as counter

Contact Loading . . . . . . . . . . . . . . . . . . . . . . max. 2 A, 230 VACPower Supply Voltage . . . . . . . . . . . . . . . . . . 230 VAC +10/-15 %, 50/60 Hz (Standard)

115 VAC +10/-15 %, 50/60 Hz (Option)24 VDC +10/-15 % (Option)

Power Input . . . . . . . . . . . . . . . . . . . . . . . . . max. 14 VA + heating < 16 W (no heatingfor 24 VDC version)

Interfaces (Option) . . . . . . . . . . . . . . . . . . . . RS232: protocol Züllig Rackbus or SAIA SBus DatamodeProfibus: Slave DP V1 with PA profile,version 3

Transmission Distance . . . . . . . . . . . . . . . . . . max. 300 m (probe to transmitter)Protection Class . . . . . . . . . . . . . . . . . . . . . . 2Temperature Range . . . . . . . . . . . . . . . . . . . . -20...50 °CMoisture Range . . . . . . . . . . . . . . . . . . . . . . . max. 90 % r.M. not condensatingEnclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 66 (incl. heating)Connection . . . . . . . . . . . . . . . . . . . . . . . . . clamps 2.5 mm2

Technical Data

Transmitter b-line II

Power consumption 24 VDC versionPower for Transmitter (without heating) with connected Probe:with COSMOS®-25 (without wiper) . . . . . . . 4.6 Wwith other -25 Probes or presso/EXpresso . . 2.4 Wwith HT-68 or LT-68 . . . . . . . . . . . . . . . . . . 3.0 W

Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 W (additional)

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Instrumentation for waterand waste water control

TransmitterCalibration Instructions

Transmitter b-line II and b-lineOX, OH, DS/TM, PHBL/PHZ/PHDE, RXBL, LF, EA/EN/EV, NA/NM/NVMeasurement

Measurement Specific Information about:Calibration, Diagnosis, Menu Structure

1267e10 22/02/2005

Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66

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2

Subject to ChangeIn the interest of our customers, we reservethe right to make changes due to advance-ments in the state of technology.Illustrations, descriptions and contents ofdelivery are therefore not binding!

Calibration Instuctions Transmitter b-line II/b-line

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Calibration Instructions Transmitter b-line II/b-line

Contents

3

Menu tree DO - Dissolved oxygen

Menu tree DS - Dried solids (total suspended solids)

Menu tree TR - Turbidity

Calibration OX/DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Calibration for DS/TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Calibration for DS/TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

General settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Calibration journal and parameters list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Analysis measurement:

DO Oxygen probe S-12

DS Dried solid matter measurement with COSMOS® -25 probe

TM Turbidity measurement with COSMOS® -25 probe

Transmitter measuring type with corresponding probe!

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atio

nD

isso

lved

Oxy

gen

O2

Satu

ratio

n

Ente

r X

X v

alu

e

Sele

ct N

orm

al,

Hold

or

Sim

ul

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct A

larm

, Lm

Tem

p, Lm

O2,

Lm

SA

T, Lm

SS

I

Sele

ct Lm

Tem

p, Lm

O2, Lm

SA

T, Lm

SS

IE

nte

r X

Seconds

Sele

ct R

ackb, S

-Bus,

Pro

fibus

Sele

ct m

g/L

or

ppm

SS

I

P-T

YP

EA

MO

DE

MIN

MIN

ON

(1)

ON

(1)

DE

VN

RS

AT

O2

Satu

ratio

n In

dex

Elec

trode

type

Alar

m

Min

imum

DO

Val

ueM

inim

umTe

mp

Valu

eO

nO

nD

evice

Num

ber

O2

satu

ratio

nF

e o

r Z

nS

ele

ct H

old

, S

imul o

r N

o H

old

Ente

r M

inim

um

valu

ve

Ente

r M

inim

um

valu

eE

nte

r O

n V

alu

eE

nte

r O

n V

alu

eE

nte

r V

alu

e (

00 -

89)

Sele

ct m

g/L

or

ppm

SL

OP

E

X.X

SA

LS

IMU

L 1

MA

XM

AX

OF

F (1

)O

FF

(1)

BA

UD

SS

I

Salin

itySi

mul

ate

DO

M

axim

um D

O V

alue

Max

imum

Tem

p Va

lue

Off

Off

Baud

Rat

eO

2 Sa

tura

tion

Inde

xE

RR

OR

Ente

r X

X v

alu

eE

nte

r X

X D

O v

alu

eE

nte

r M

axim

um

valu

eE

nte

r M

axim

um

valu

eE

nte

r O

ff V

alu

eE

nte

r O

ff V

alu

eS

ele

ct R

ate

Sele

ct %

or

bla

nk

Erro

r Num

ber

EL

EV

SIM

UL

2D

TIM

E (1

)D

TIM

E (1

)P

AR

ITY

(3)

TE

MP

S

ER

-Nr

Elev

atio

nSi

mul

ate

Tem

pD

elay

Tim

eD

elay

Tim

eD

ata

Parit

yTe

mpe

ratu

reAn

alyz

er S

eria

l Num

ber

Ente

r X

X F

tE

nte

r X

X tem

p v

alu

eE

nte

r X

seconds

Ente

r X

seconds

Sele

ct N

o, E

ven, O

dd

Sele

ct C

, K

, F

,or

R

SW

TE

MP

RE

L 1

TA

L-D

T (2)

WA

ITSo

ftwar

eV e

rsio

nTe

mpe

ratu

reR

elay

1Al

arm

Del

ayTi

me

Betw

een

Req

uest

sE

nte

r X

X T

em

pS

ele

ct A

uto

, O

n, O

ffE

nte

r X

seconds

Sele

ct m

s V

alu

eS

TA

RT

S

Num

ber o

f Sta

rtsR

EL

2 T

Rel

ay 2

HO

UR

S

Sele

ct A

uto

, O

n, O

ffH

ours

Ope

ratio

n

IOU

T 1

T

Anal

og o

utpu

t 1: D

O %

Ente

r valu

e

IOU

T 2

T

Anal

og o

utpu

t 1: T

emp

%E

nte

r valu

e

(1)

Only

availa

ble

with

TY

PE

: Lm

Tem

p, Lm

O2, Lm

SA

T, Lm

SS

I

(2)

Only

availa

ble

with

TY

PE

: A

larm

(3)

Only

availa

ble

for

Rackbus a

nd

S-b

us

Leg

en

d

1st lin

eB

OL

DA

naly

zer

Dis

pla

y

2nd li

ne

Italic

sD

efin

ition

3rd

line

Text

Optio

ns

Feb, 2006

QU

ICK

RE

FE

RE

NC

E G

UID

E

ME

NU

TR

EE

FO

R Z

ÜL

LIG

DIS

SO

LV

ED

OX

YG

EN

(D

O)

SY

ST

EM

Rea

d or

Cha

nge

Para

met

ers

SY

ST

EM

1

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MA

IN M

EN

UD

S:

Dri

ed

So

lid

s (

To

tal S

usp

en

ded

So

lid

s)

DS

Valu

e

SY

ST

EM

0D

ISL

AY

IN

FO

RM

AT

ION

Rea

d Pa

ram

eter

sU

se key

CA

LT

ES

TI-O

UT

1I-

OU

T 2

RE

L 1

RE

L 2

T-I

NT

CO

MU

NIT

SD

S

Cal

ibra

tion

Mea

sure

men

t or A

larm

Set

tings

Anal

og o

utpu

t 1: D

SAn

alog

out

put 2

: DS

Rel

ay 1

Uni

tsD

ried

Solid

s

ME

MO

RY

MO

DE

TY

PE

TY

PE

TY

PE

TY

PE

T-I

NT

TY

PE

DS

CH

EC

K %

Rec

ord

Poin

tsM

easu

rem

ent

Out

put r

ange

Out

put r

ange

Rel

ay T

ype

Rel

ay T

ype

Inte

grat

ion

Tim

eSe

rial C

omm

unic

atio

nD

ried

Solid

s (T

SS)

Stan

dard

Dev

iatio

n

Sele

ct N

orm

al,

Hold

or

Sim

ul

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct A

larm

, Lm

DS

Lm

DS

(D

efa

ult)

Ente

r X

Seconds

Sele

ct R

ackb, S

-Bus,

Pro

fibus

Sele

ct ppm

, m

g/L

, g/L

, %

, (-

)

PS

ER

Nr

P1 (1

)A

MO

DE

MIN

MIN

ON

(2)

ON

(2)

DE

VN

RSe

nsC

alib

ratio

n Pt

1Al

arm

M

inim

um D

S Va

lue

Min

imum

DS

Valu

eO

nO

nD

evic

e N

umbe

rE

nte

r V

alu

eS

ele

ct H

old

, S

imul o

r N

o H

old

Ente

r M

inim

um

valu

ve

Ente

r M

inim

um

valu

eE

nte

r O

n V

alu

eE

nte

r O

n V

alu

eE

nte

r V

alu

e (

00 -

89)

P-S

W

Sens

or S

oftw

are

Num

ber

P2 (1

)S

IMU

L 1

MA

XM

AX

OF

F (2

)O

FF

(2)

BA

UD

Cal

ibra

tion

Pt 2

Sim

ulat

e D

SM

axim

um D

S Va

lue

Max

imum

DS

Valu

eO

ffO

ffBa

ud R

ate

PS

TA

RT

Ente

r V

alu

eE

nte

r X

X D

S v

alu

eE

nte

r M

axim

um

valu

eE

nte

r M

axim

um

valu

eE

nte

r O

ff V

alu

eE

nte

r O

ff V

alu

eS

ele

ct R

ate

Num

ber o

f sen

sor s

tarts

P3 (1

)R

EL

1 T

DT

IME

(2)

DT

IME

(2)

PA

RIT

Y (

3)

Cal

ibra

tion

Pt 3

Rel

ay 1

Del

ay T

ime

Del

ay T

ime

Dat

a Pa

rity

Erro

r Num

ber

Ente

r V

alu

eS

ele

ct O

ff, O

n, A

uto

Ente

r X

seconds

Ente

r X

seconds

Sele

ct N

o, E

ven, O

dd

SE

R-N

r

Dele

teR

EL

2 T

AL

-DT

(3)

WA

ITA

naly

z

Del

ete

Poin

tsR

elay

2Al

arm

Del

ayTi

me

Betw

een

Req

uest

s?

Sele

ct O

ff, O

n, A

uto

Ente

r X

seconds

Sele

ct m

s V

alu

eS

W

Anal

yzer

Sof

twar

e N

umbe

rW

IPE

RIO

UT

1T

Wip

er O

pera

tion

Anal

og o

utpu

t 1: D

S %

ST

AR

TS

Turn

On o

r O

ffE

nte

r valu

eN

umbe

r of S

tarts

T-W

IPIO

UT

2T

HO

UR

S

Wip

er In

terv

alAn

alog

out

put 1

: DS

%H

ours

Ope

ratio

nS

ele

ct 20 -

99 m

inute

sE

nte

r valu

e

(1)

These p

oin

ts a

re o

nly

availa

ble

if

the a

valu

e h

as b

een r

ecord

ed

(2)

Only

availa

ble

with T

YP

E: LM

-

DS

(3)

Only

availa

ble

with T

YP

E: A

larm

(4)

Only

availa

ble

for

Rackbus a

nd

S-b

us

Leg

en

d

1st lin

eB

OL

DA

naly

zer

Dis

pla

y

2nd lin

eIta

lics

Def

initio

n3rd

lin

eT

ext

Options

Feb, 2006

QU

ICK

RE

FE

RE

NC

E G

UID

E

ME

NU

TR

EE

FO

R Z

ÜL

LIG

TO

TA

L D

ISS

OL

VE

D S

OL

IDS

(D

RIE

D S

OL

IDS

) S

YS

TE

M

Rea

d or

Cha

nge

Para

met

ers

SY

ST

EM

1

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MA

IN M

EN

UT

R:

Tu

rbid

ity

TR V

alue

SY

ST

EM

0D

ISL

AY

IN

FO

RM

AT

ION

Rea

d Pa

ram

eter

sU

se key

CA

LT

ES

TI-

OU

T 1

I-O

UT

2R

EL

1R

EL

2T

-IN

TC

OM

UN

ITS

TR

Cal

ibra

tion

Mea

sure

men

t or A

larm

Set

tings

Anal

og o

utpu

t 1: T

RAn

alog

out

put 2

: TR

Rel

ay 1

Uni

tsTu

rbid

ity

ME

MO

RY

MO

DE

TY

PE

TY

PE

TY

PE

TY

PE

T-I

NT

TY

PE

TR

CH

EC

K %

Rec

ord

Poin

tsM

easu

rem

ent

Out

put r

ange

Out

put r

ange

Rel

ay T

ype

Rel

ay T

ype

Inte

grat

ion

Tim

eSe

rial C

omm

unic

atio

nTu

rbid

itySt

anda

rd D

evia

tion

Sele

ct N

orm

al,

Hold

or

Sim

ul

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct 0-2

0 o

r 4-2

0

Sele

ct A

larm

, Lm

TR

Lm

TR

(D

efa

ult)

Ente

r X

Seconds

Sele

ct R

ackb, S

-Bus,

Pro

fibus

Sele

ct F

NU

, N

TU

, E

BC

PS

ER

Nr

P1 (1

)A

MO

DE

MIN

MIN

ON

(2)

ON

(2)

DE

VN

R

Cal

ibra

tion

Pt 1

Alar

m

Min

imum

TR

Val

ueM

inim

um T

R V

alue

On

On

Dev

ice

Num

ber

Ente

r V

alu

eS

ele

ct H

old

, S

imul o

r N

o H

old

Ente

r M

inim

um

valu

ve

Ente

r M

inim

um

valu

eE

nte

r O

n V

alu

eE

nte

r O

n V

alu

eE

nte

r V

alu

e (

00 -

89)

P-S

W

Sens

or S

oftw

are

Num

ber

P2 (1

)S

IMU

L 1

MA

XM

AX

OF

F (2

)O

FF

(2)

BA

UD

Cal

ibra

tion

Pt 2

Sim

ulat

e TR

Max

imum

TR

Val

ueM

axim

um T

R V

alue

Off

Off

Baud

Rat

eP

ST

AR

T

Ente

r V

alu

eE

nte

r X

X T

R v

alu

eE

nte

r M

axim

um

valu

eE

nte

r M

axim

um

valu

eE

nte

r O

ff V

alu

eE

nte

r O

ff V

alu

eS

ele

ct R

ate

Num

ber o

f sen

sor s

tarts

P3 (1

)R

EL

1 T

D

TIM

E (2

)D

TIM

E (2

)P

AR

ITY

(3)

Cal

ibra

tion

Pt 3

Rel

ay 1

Del

ay T

ime

Del

ay T

ime

Dat

a P

arity

Erro

r Num

ber

Ente

r V

alu

eS

ele

ct O

ff, on, A

uto

Ente

r X

seconds

Ente

r X

seconds

Sele

ct N

o, E

ven, O

dd

SE

R-N

r

WIP

ER

RE

L 2

TA

L-D

T (3)

WA

IT

Wip

er O

pera

tion

Rel

ay 2

Alar

m D

elay

Tim

e Be

twee

n R

eque

sts

Turn

On o

r O

ffS

ele

ct O

ff, on, A

uto

Ente

r X

seconds

Sele

ct m

s V

alu

eS

W

Anal

yzer

Sof

twar

e N

umbe

rT

-WIP

IOU

T 1

T

Wip

er In

terv

alA

nalo

g ou

tput

1: T

R %

ST

AR

TS

Sele

ct 20 -

99 m

inute

sE

nte

r va

lue

Num

ber o

f Sta

rts

IOU

T 2

TH

OU

RS

Ana

log

outp

ut 1

: TR

%H

ours

Ope

ratio

nE

nte

r va

lue

(1)

Defa

ult

valu

es a

re 0

.006, 400.0

and 2

000.0

for

P1, P

2, P

3

(2)

Only

ava

ilable

with

TY

PE

: LM

-

TR

(3)

Only

ava

ilable

with

TY

PE

: A

larm

(4)

Only

ava

ilable

for

Rackbus a

nd

S-b

us

Leg

en

d

1st lin

eB

OL

DA

naly

zer

Dis

pla

y

2nd li

ne

Italic

sD

efin

ition

3rd

line

Text

Optio

ns

Feb, 2006

QU

ICK

RE

FE

RE

NC

E G

UID

E

Rea

d or

Cha

nge

Para

met

ers

SY

ST

EM

1

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4

UNIT O2 Enter SAT Enter SSI Enter TEMP Enter

value input Enter Select electrode type Enter value input Enter value input Enter

CAL VALUE Enter P-TYPE Enter SAL Enter ELEV Enter

Calibration OX/DO

Measurement specific settings for OX/DO

Display informationAbbreviation Parameter Units MeasurementsO2 Main value mg/L, ppm DO OXTEMP Sec. value 1 °C, K, °F, °R DO OXSAT Sec. value 21) mg/L, ppm DO OXSSI Sec. value 22) %, without unit DO OX

Abbreviation Parameter Unit Measurements

SLOPE Slope (without unit) DO OXCH1 Channel1 mA — OXCH2 Channel2 mA — OX

Abbreviation Parameter Units Measurements

ERROR Transmitter Information error number DO OXSER-Nr Transmitter Information serial number DO OXSW Transmitter Information software number DO OXSTARTS Transmitter Information number of starts DO OX1) as per EN25814/ISO5814 2) as per DIN38408, part 23

Select unit Enter Select unit Enter Select unit Enter Select unit Enter

Units for OX/DO measurement

Calibration for OX/DO measurement

Menu tree

Procedure for maintenanceSee «General settings» at the end of thisbrochure!

Legend:VALUE Comparative valueP-TYPE Electrode Type Fe, ZnSAL Salt contentELEV Elevation

O2

OxygenSAT Oxygen saturationSSI Oxygen saturation indexTEMP Temperature

Output signals «frozen»!The output signals, I-OUT and LM (LC)are «frozen», as soon as [Cal ] is displayed.

Reactivation of measurement!After calibration press «Clear» until youget to the main menu!

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5

˚C

Procedure

Prepare calibration1. Set transmitter into calibration mode as

follows:Leave screen Enter

[1] Set system mode to 1 Enter [CAL] Select Enter

Only for start-up: do the following basicsettings

[P-TYPE] Select Enter [FE] or [ZN] Select type Enter [SAL] Select Enter Set value of salt content Enter [ELEV] Select Enter Set value of altitude Enter

2. Take out the probe and clean followingthe user’s guide of the probe..

3. Produce oxygen saturated water (seeinformation in the right column).

4. Put the probe into the saturated waterand wait some minutes, until the probehas the same temperature as the liquid.

Calibration [VALUE] Select Enter

a) Confirm1) saturation value with Enter2)

orb) Give in comparative value

respectively saturation Set value Enter2)

Finish calibration1. Return the probe to the measurement

point in order to start again the measu-rement mode.

2. Re-activate the measurement at thetransmitter by:Return to [CAL] ClearReturn to main menu Clear

1) Gives the saturation value of actual «tem-perature», «salt content» and «altitude» as aproposal. This value can be changed if youdo not calibrate basing on saturation.

2) [OK] indicates a succsessful calibration[BAD SLOPE] indicates a failed calibrati-on.

Prepare

Finish

Calibration

Calibration OX/DO

CLEAR ENTER+

b-line

CLEAR ENTER+

b-line

CLEAR ENTER+

b-line

Calibration for OX/DO

Note to calibrationWhen ever possible calibration should bedone basing on the saturation index. Thesaturation can be calculated automatically(as per EN25814, ISO5814) basing on«temperature», «salt content» and «altitu-de». There must be real oxygen saturation!Alternatively it is possible to use anyreliable comparative value.

How to procuce oxygen saturatedwaterIn case the conductivity is smaller than200 µS/cm or not known, one teaspoon ofsalt is added to 10 liters drinking water.For application in sewage treatment plantsuse suspensionfree water from the sedi-mentation tank.a) Variant 1:

Bubble in air (e.g. compressed air orusing an aquarium pump) through anaquarium aeration stone

b) Variant 2 (makeshift):Quick spill from one bucket to theother 10- to 25-times.

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8

Calibration for DS/TM

Measurement specific settings for DS/TM

Display informationAbbreviation Parameter Units MeasurementsDS Dried solid matter g/L, %, ppm, mg/L DSTR Turbidity FNU, NTU, EBC TM

Abbreviation Probe diagnosis Measurements

CHECK standard deviation TM DSPSERNo serial number of probe TM DSP--SW software number of probe TM DSPSTART number of probe starts TM DS

Abbreviation Transmitter information Measurements

ERROR error number TM DSSER-No serial number TM DSSW software number TM DSSTARTS number of starts TM DSHOURS hour meter TM DS

Calibration for DS/TM measurement

Menu tree

Procedure for maintenanceSee «General settings» at the end of thisbrochure!

Set unitsSee «General settings» at the end of thisbrochure

CAL MEMORY Enter P11) Enter P21) Enter P31) Enter WIPER Enter T-WIP Enter Dim-K2) Enter

1) This menu point isonly available if thecorrespondingcalibration point (P1,P2, P3) has beenrecorded with MEMO-RY or is alreadycalibrated

2) This menu point isonly available for TM

UNITSDS Enter select unit Enter

Units for DS measurement

UNITSTR Enter select unit Enter

Units for TM measurement

take of selection Enter value input Enter value input Enter value input Enter take of selection Enter value input Enter value input Enter

Legend:MEMORY record points (P1, P2, P3, Delete)Delete delete pointsP1, P2, P3 assign concentrationWIPER wiper (Off, On)T-WIP wiper intervalDim-K dim coefficient

DS dried solidsTM turbidity (measurement)TR turbidity (measurement value)

Output signals «frozen»!The output signals, I-OUT and LM (LC)are «frozen», as soon as [ Cal ] is displayed.

Reactivation of measurement!After calibration press «Clear» until you getto the main menu!

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9

Calibration Procedure

Prepare calibration1. Set transmitter into calibration mode as

follows:Leave screen Enter

[1] Set system mode to 1 Enter [CAL] Select Enter

2. Take out the probe and clean followingthe user’s guide of the probe

3. Take out a probe for the determinationof the dried solid matter content in thelaboratory

Calibration (record actual value)1. Record actual value for point 1:

[MEMORY ] Select Enter [ P1] Select Enter

- Put probe into calibration liquid and mix continuously.Start calibration with Enter and keep on mixing, until [ WAIT] is no more displayed (ca. 15 s)!Note: Keep minimal distances of 7cmto walls and bottom when mixing.

2. If necessary record further calibrationpoints [ P2 ] and [P3 ] with their corre-sponding dried solid matter content.

Calibration (assign set point)Starting from [MEMORY ]:

[ ›P1 ]1) Confirm Enter Set value Enter

Assign further set points to points[ ›P2 ]1) and [ ›P3]1) the same way.

1) Only the recorded points are shown. Thesign › symbolises that the point has beenrecorded, but that there has not beenassigned any set point.

Finish calibration1. Return probe to the measurement point

in order to start again the measurementmode.

2. Return to main menu Clear

Preparation

Calibration DS/TM

Calibration for DS/TM

10cm

7cm7cm

COSMOS - 25

Calibration

Attention! Mix duringcalibration and keepminimal distances tothe wall.

Finish

Note to TM:The complete, normed curve of the probe isfactory set. If necessary the values of the setpoints can be modified. A modified curve isindicated with TR*(abbreviation parame-ter). With SYSTEM=75 you can return tofactory settings.

Change Calibration

Correcting a calibration pointLeave screen by pressing: Enter

Set [ 1 ] (System mode 1) EnterSelect [CAL] EnterSelect [MEMORY] Entere.g. select [P1] (point to correct) Enter

Give in new value EnterFinish correcting Clear

Clearing a calibration pointSame procedure as described above for«Correcting...» but setting the concentrati-on of the corresponding calibration point tothe value 0,00 . After confirming the zero-value the calibration point is cleared.

Rejecting of collected pointsLeave screen by pressing: Enter

Set [ 1 ] (system mode 1) EnterSelect [CAL] EnterSelect [MEMORY] EnterSelect [Delete] EnterNote:Only the new collected values (stored inthe cache memory) are deleted. Calibra-tion points with assigned set pointremain in memory!

Finish rejecting Clear

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10

Calibration for DS/TM

Calibration for DS/TM

Further Settings

Turn on/off wiper modeCheck, if the probe has a wiper installed. Ifthere is a wiper installed, turn on therequested wiper mode.

1. Turn on wiper mode as follows:Leave screen Enter

[1] Set system mode to 1 Enter [CAL] Select calibration menu Enter [WIPER] Select Enter [On]/[Off ] Select Enter

2. Set wiper cycle: [T-WIP] Select Enter Give in cycle length Enter

3. Re-activate measurement at the trans-mitter by:Return to [CAL] ClearReturn to main menu Clear

Dim-Coefficient (only turbiditymeasurement)Leave screen by pressing: Enter

Set [ 1 ] (System mode 1) EnterSelect [CAL] EnterSelect [Dim-K] Enter

Give in value EnterNote:Only for COSMOS®-25 with softwareversion SW41043 or higher!The measured turbidity value is auto-matically reduced by the value of theDim-Coefficient. This value is automati-cally reset to 0 when the calibration ischanged or reset (standard = 0).When Dim-K 0, this is shown withTR+ .

Finish correcting Clear

Operation messages

Diagnosis and error messages see user’sguide b-line II, No. 1268e

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11

Calibration DS/TM

Calibration for DS/TM

Glossary

MEMORYNormally it is sufficient when one point[P1] is collected. This point should be inthe upper third of the expected measuringrange. For high concentrations (e.g.digested sludge) two points are necessary.The program does automatically recognizethis and displays the message «CAL.INSUFFICIENT –› » together with theinformation + or – . Plus means, that asecond point with a higher concentrationhas to be calibrated, and minus meansthat a point with a lower concentrationhas to be collected.

P1…P3Calibration points are first collected (readactual value) under menu point [MEMO-RY] and then the set point [>P1…>P3]can be given in in a second step (result oflaboratory evaluation).Important:Calibration can only be done, after a setpoint has be assigned to each collectedcalibration point (marked with an arrow>).

DeleteAll collected (safed in cache) points aredeleted. Calibration is not deleted.

CHECK(display while reading) . Shows thestandard deviation of the measurements.Informs about quality of measuringsolution (homogeneity), not about qualityof measurement.

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26

General settings

General settings

Set unitsLeave screen Enter

Set system mode to [1] Enter Select [UNITS] Enter Select e.g. [TEMP] Enter Select unit (e.g. [°C]) EnterReturn to [UNITS] ClearReturn to main menu Clear

Note:Dependent of menu settings, apply thebuttons several times or not even.

UNITS TEMP Enter select unit Enter

Procedure for maintenanceWhen maintenance word (e.g. cleaning ofprobe) is done, the transmitter wouldindicate a malfunction or extreme values. Inorder to prevent this, it is possible to givein the output value for the time of themaintenance work manually.

Procedure:Set menu [TEST] /[MODE] to [Hold] or[Simul]. Hold takes over and gives out theactual value, Simul gives the manuallydefined Simul value.Under [AMODE.] it is possible to define ifin case of active alarm the Hold or theSimul value should be given out. Afterfinishing the maintenance work it is neces-sary to reset [TEST]/[MODE] to [Nor-mal]. Afterwards set [Log] to «Yes» in orderto register the maintenance in the report.

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27

Calibration journal and parameters list

General

Date Probe Calibration Value Visa

number solution

Description Value

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TransmitterUser’s Guide

Transmitter b-line II, b-line V and b-line

Design and description of functions

1268e05 10/03/2005

Züllig AG • CH-9424 Rheineck • Phone +41(0)71 886 91 11 • Telefax +41(0)71 886 91 66

Instrumentation for waterand waste water control

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2 User’s Guide Transmitter b-line II/b-line

Subject to ChangeIn the interest of our customers, we reservethe right to make changes due to advance-ments in the state of technology.Illustrations, descriptions and contents ofdelivery are therefore not binding!

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3 User’s Guide Transmitter b-line II/b-line

Contents

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Calibration [CAL] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Basic settings [TEST] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Analogue output [I-OUT] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Relays [REL1] and [REL2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9System times [T-INT] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Communication [COM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Units [UNITS] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11System [SYSTEM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Diagnosis messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Standard functions b-line II/b-line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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4 User’s Guide Transmitter b-line II/b-line

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5 User’s Guide Transmitter b-line II/b-line

Index

Symbole[I-OUT] 8[TYPE] 10

AAbbreviations 16Alarm 7, 14Analogue output 8Arrow to the left 6

BBaudrate 10

CCalibration 7Clear 6Communication 10

Ddata transmission 10Device number 10Display 16

EEnter 6Error messages 14Expressions 16

FFront elements 6Front panel 6

GGlossary 16

HHOLD 7

IInterface 10Interface configuration 10

Interface Type 10

LLC 16limit contact 16LIV I1 8LIV I2 8LiveZero 8

Mmaintenance 7Measurement 16Measuring type 15Menu 16Message 14metering version 15

PParameter 16Parity 10Plus 6Probe signal 16

RResponse time 11

SSIMUL 7Structure 6

TTransmission 11

UUnit 16

VValue 16Vertical navigation 6

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6 General

Design

StructureThe b-line Transmitter is a complete equip-ment including field monitoring enclosureand integrated power supply.

Front panelThe tough membrane with integrated keysis very resistant. It is insensitive and veryeasy to handle. For cleaning a cloth moi-stened with ordinary soapy water can beused.

Front elements(1) LCD(2) operation keys

Key functionsEnter

The enter key has various functions:a) Switch from measuring value display to

Login Menu (system).b) - Select sub-menu.

- Select parameter for setting.- Confirm parameter.

Clear

The clear key is used for leaving a menu orthe settings level without storing the set-tings.Arrow to the left

- Vertical navigation in the menu tree. Eachtype causes a jump down in the menustructure.

- This arrow key is used when giving innumbers for changing the cursor position.

- Jump in the main menu from main valueto supp. value to to probe diagnosis totransmitter informations.

Plus

- This key is used when giving in numbersfor increasing the digit by one (9 is follo-wed by 0).

- When giving in switch-points the nextswitch position is activated (Horizontalnavigation in the menu tree. Each typecauses a jump to the right in the menustructure).

2

1

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7 Main Functions

Calibration [CAL]

By calibration a corresponding measuringvalue is generated out of an electric signal,or a parameter is calculated basing onanother one. (e.g. pH-value out of potenti-al and temperature).Depending of the measuring chainfunction there are different procedures forcalibration. For detailed instructions seemeasurement specific calibration instruc-tions.

Main Functions

Basic settings [TEST]

Transmitter settings for its reactions duringmaintenance or alarm.

Maintenance• Metering [MODE]• Alarm-Mode [AMODE]• Simul.1 [SIMUL1]• Simul.2 [SIMUL2]

MeteringNORMALHOLDSIMULTurn on continuous measurement with«ON», or hold the last measuring valuewith «HOLD» or give out the value whichhas been set for «SIMUL» as measuringvalue. Status of Hold-Function is indicatedon display.

Alarm-ModeHOLD SIMUL NoHoldPossible settings for the transmitters reac-tion to a malfunction. See also «errormessages».HOLDTransmitter goes into HOLD-mode andgives out the last valid measuring valueuntil the malfunction is cleared.SIMULTransmitter goes into simulation-mode andgives out the selected measuring value assimulated value until there comes in again aproper measuring signal.NoHoldFaulty probe signal go on in use.

Simul.Enter the values according required datas.

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8

Analogue output [I-OUT]

I-OUT at b-lineI-OUT 1 and I-OUT 2 at b-line II

I-OUT1 I-OUT2

TYPE TYPE MIN MIN MAX MAX LIV I1 LIV I2

TYPE4…20 mA ‹- 0…20 mA

MINValue which should correspond to theminimal output signal.

20 mA

0/4 mA

20 mA

MinMin MaxMax

Set MIN value and MAX value for optimalscaling of the analogue output.

MAXValue which should correspond to themaximal output signal.

LIV I1 resp. LIV I2Alarm output by analogue output (LiveZe-ro configuration).

Menu 4…20 mA 0…20 mA Description

OFF – – LiveZero off1)

LOW 3.5 mA 0 mA Current at alarmHIGH 21.5 mA 21.5 mA Current at alarm1)alarm: current output corresponds to Hold or Simul

LiveZero works irrespective of AMODEand irrespective of the configuration ofREL1 (as an alarm relais or as a limitcontact). The alarm delay time AL-DT alsoapplies to LiveZero.

Main Functions

Main Functions

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9

Relays [REL1] and [REL2]

Relay 1 is assigned by the manufacturer tothe ALARM function.

REL1 TYPE ON OFF DTIME AL-DT

TYPE - ALARMThe relay indicates error messages.

TYPE - Lm-MVLimit contact for main measuring value.The main measuring value is defined in themeasurement specific calibration instruc-tions.

TYPE - Lm-SVLimit contact for supplementary measuringvalue. The supplementary measuring values(if available) are defined in the measure-ment specific calibration instructions.

REL2

TYPE 1 IMP (counter only) ON OFF DTIME

TYPE - Lm-MVLimit contact for main measuring value.The main measuring value is defined in themeasurement specific calibration instruc-tions.

TYPE - Lm-SVLimit contact for supplementary measuringvalue. The supplementary measuring values(if available) are defined in the measure-ment specific calibration instructions.

Main Functions

Main Functions

TYPE - C-IMPAt flow measuring relay 2 may be set ascounter impulse relay.

The following input field is only available incombination with an activated alarm relay!

AL-DTIt is possible to set an alarm delay for relaycontact 1. The delay does only concern therelay contact. Other functions as for examp-le the activation of the alarm mode (Hold,Simul) and error messages are not delayed.Return without delay. Standard setting 5seconds.

The following input fields are only available inconnection with an activated limit contact!

ONInput field for the connecting point of therelay.

OFFInput field for the disconnecting point ofthe relay.

DTIMEInput field for the delay time of the relay.

The following input fields are only available inconnection with an activated counter impulserelay!

1 IMPFlow per relay impulse.

Delay time for theprevention of limitcontact fluttering.Only when the limitvalue is exceededlonger than the presetdelay time the corre-sponding limit contactrelay switches.Example: Switchingon/off of externaldevices as samplingdevice, flushinginstallations, etc.

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10

System times [T-INT]

Setting of the integration time.Interval, during which probe data are inte-grated for smoothing

Smoothing of probe data

Main Functions

Communication [COM]

Settings for the serial interface, which isused for communication with peripheraldevices. This is an optional additionalprint, which is configured depending onorder.

Available options:- RS232 or RS485 with protocol Züllig

Rackbus and SAIA S-Bus Datamode.- Profibus with Profibus protocol

Interface configuration• TYPE• DEVNR• BAUD• PARITY• WAIT

Interface Type [TYPE]The options for TYPE are as follows:- Rackb Züllig Rackbus- S-Bus SAIA S-Bus- Profibus Profibus is automatically selec-ted when Profibusprint is plugged in. Seeadditional instructions «PROFIBUS»!

If TYPE is set up differently, the subsequentcommunication parameters are automaticallyset on default values.Therefore, always select the type first andonly then the other parameters.

Device number [DEVNR]Input field for the device number of thetransmitter within a net. Permissible devicenumbers are between 00 and 89.

Baudrate [BAUD]Selection of requested data transmission rate.

Parity[PARITY]Only relevant for Rackbus and S-Bus proto-col!Data transmission parity:no, even or odd.

Main Functions

100%

90%

T-INT

t

t

Input signal

Output signal integrated

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11

Response time [WAIT]Selection window for the time between adata request from a higher system and theresponce of the transmitter.Transmission with 8 Bit long data blocks andstop bit.For detailed informations see additionalmanual «Communication».

Main Functions

Main Functions

Units [UNITS]

Set a unit for a parameter. This unit is fromthen on used on all screens with the corre-sponding parameter.

There is a list of the measurement specificparameters with the corresponding units inthe menu tree chapter in the calibrationinstructions.

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12 Main Functions

Main Functions

Counter

Note:With SYSTEM=900 you can set the COUN-TER at individual values.

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13

System [SYSTEM]

The «SYSTEM» screens are accessible fromhere with a code. They are used for internaltesting and alignment of transmitter hard-ware.

These testing and alignment functions arereserved for instructed Züllig personnel andaccredited service centers.Warning!Improper settings at the internal parame-ters can cause malfunctions or failure ofthe transmitter. Züllig AG refuses any kindof responsibility for such maladjustedunits.

Access to menu:[SYSTEM]0: see menu parameters1: see or change menu parameters

Main Functions

Main Functions

Diagnosis messages

Informations about technical status oftransmitter as well as probe data.

Probe informationsSee measurement specific calibrationinstructions!

Transmitter informationsDisplay of informations regarding generaltransmitter functions.

ERROR

Shows error number of error message

SER-Nr

Shows serial number of hardware

SW

Shows version number of software

STARTS

Number of hardware starts

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14

Error Messages

Error Messages

ExplanationError messages are caused by hardwareerrors and release the alarm relay. Operationscause messages. For example wrong inputsor calculation results outside the admissible

Text (light writing on display) Number Type Comment MeasureBAD SLOPE 2001 Message after bad calibration (untypical slope has been

calculated for the electrode)- new calibration (see also calibration instructions)- perhaps change electrode

BAD VENTURI PARAMETER 2005 Message Norm venturi dimensions outside range(only for RT)

- set right venturi parameter

CAL. INSUFFICIENT ->– 990012 Alarm further calibration point necessary - further calibration point with lower concentration necessaryCAL. INSUFFICIENT ->+ 990033 Alarm further calibration point necessary - further calibration point with higher concentration necessaryCLEANING PROBE 990003 Message probe dirty - clean probe

- perhaps caused by non-homogeneity of measuring liquidCOMMUNICATION PROBE 100001 Alarm no communication with digital probe - plug in probe

- check connection to probe- correct probe number

EEPROM 1 ERROR 300004 Alarm error in EEprom basic print (perhaps data loss) - turn instrument off (power off) and on again (power on)- if on repeated occasions have transmitter repaired

EEPROM 2 ERROR 300005 Alarm error in AD-converter basic print - turn instrument off (power off) and on again (power on)- if on repeated occasions have transmitter repaired

EEPROM ERROR 300001 Alarm error in EEprom CPU print (perhaps data loss) - turn instrument off (power off) and on again (power on)- if on repeated occasions have transmitter repaired

ERROR 1 PROBE 320210 Alarm no high-voltage - have echo-probe repairedERROR 2 PROBE 320220 Alarm no reference - clear space between echo head and reference bar

- clean reference bar- if cleaning does not help, have echo probe repaired

ERROR 4 PROBE 320240 Alarm no measuring echo - Echo probe must be installed exactly right-angled to the measuring surface.- check maximal measuring distance (echo to measuring surface) with data sheet of the probe.- if this does not help, have echo probe repaired

ERROR CAL.FUNCTION 990006 Alarm no or wrong curve available - new calibration necessary (there is no factory-set suspended solids curve in the probe)

ERROR PROBE 990088 Alarm EEprom in probe defective - turn instrument off (power off) and on again (power on)- if on repeated occasions have COSMOS-25 probe repaired

EXP. TOO LARGE 360300 Alarm Exponent too large - check formula inputMANTISSA ZERO 360400 Alarm Mantissa = 0 - check formula inputMANUFACTURER STANDARD 990000 Message over 4000 FNU(DIN-Norm only up to 4000FNU)NO SIGNAL CHANNEL 1 100010 Alarm no current signal from probe (main value) - plug in probe

- check connection to probe- DO: PT1000 has to be connected

NO SIGNAL CHANNEL 2 100020 Alarm no current signal from probe (temperature) - plug in probe- check connection to probe

OFFSET ERROR 990005 Alarm calibration gives no zero point - new calibration necessaryOK 2002 Message - after good calibration

- as confirmation for system code, not displayed on the menu

POINTS SAVED 2004 Message a concentration has been assigned to all collectede points

RANGE OVERFLOW 990001 Alarm - probe is measuring in inappropriated liquid -DS: perhaps new calibration necessary

WAIT 2003 Message record point (re-calibration) - wait (probe in calibration liquid)WAIT 90099 Alarm record point (first calibration, on the background there

is an error message as e.g. ERROR CAL. FUNCTION)- wait (probe in calibration liquid)

WRONG FORMULA 360200 Alarm wrong formula segment - check formula inputWRONG PZ 360100 Alarm check digit does not fit to formula segment - check formula input

Attention: not every measurement supports all error messages.

measuring range cause messages. Thedisplay disappears after some seconds. Errormessages and messages are shown ondisplay by scrolling.

AlarmTransmitter remains in HOLDrespectively SIMUL status, aslong as alarm reason persists.

-> alarm contact openMessageIs displayed during some seconds-> alarm contact closed

Error Messages/Messages

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15

Functions

b-line II/b-line

Standard functions b-line II/b-line

Measuring typeFunction —›

Measuring chain (probe) ‹— M

eter

ing

vers

ion

Tw

o an

alog

ue o

utpu

ts3)

Tw

o re

lay

outp

uts

Uni

ts p

rese

lect

ion

Inte

grat

ion

tim

e

Line

ariz

atio

n

Cou

nter

Impu

lse

outp

uts

Analytical measurementOxygen, saturation, temperature metering (S-14) OXOxygen, saturation, temperature metering1) OHOxygen, saturation, temperature metering (S-12V) 2) DOpH metering (PHBL-25) PHBLpH and temperature metering (PHZ-/PHZB-/PHZB2-25) PHZRedox potential metering (RXBL-25) RXBLConductivity, temperature metering (LF-25) LF

Turbidity metering (COSMOS®-25) TMSuspended solids metering (COSMOS®-25) DSTemperature metering (external signal) TE

Flow, level and volume measurementLevel metering with echo sounder (HAT-68, LT-68) ENFlow, level metering with echo sounder (HT-68, LT-68) EAVolume, level metering with echo sounder (HT-68, LT-68) EV3)

Level metering with pressure sensor (presso) NMFlow, level metering with pressure sensor (presso) NAVolume, level metering with pressure sensor (presso) NV3)

1) available only in Switzerland, 2) special version, 3) only b-line II

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16

Glossary

Expressions

MeasurementIndicates the transmitter function. Examp-le: OX for oxygen, LF for conductivity, RXfor redox potential etc.

ParameterPhysical value to be displayed or evaluated.Examples: Oxygen content, level etc.

UnitUnit for the corresponding parameterExamples: l/h, mm etc.

ValueActual value of a parameter with its corre-sponding unit

DisplayDisplay field with all informations on thedisplay, as texts, values, etc.

MenuThe menu is a list of possible selections foractivation of the requested functions.

Probe signalThe «basic measuring value» of the probe atthe transmitter input. This signal is conver-ted to a defined parameter basing on thecalibration.

TransmitterAmplifier

Glossary

Abbreviations

MV main value (on display)SV supplementary value (on display)

Displ. displayMIN minimal valueMAX maximal valueLC limit contactSIMUL measuring value simulationLCD liquid cristal display

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WARRANTY

Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workman-

ship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller.

Consumables, pH electrodes, membranes, liquid junctions, electrolyte, O-rings, etc. are warranted to be free from defects

in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller.

Goods, part(s) and consumables proven by Seller to be defective in workmanship and / or material shall be replaced or

repaired, free of charge, F.O.B. Seller's factory provided that the goods, parts(s), or consumables are returned to Seller's

designated factory, transportation charges prepaid, within the twelve (12) month period of warranty in the case of goods

and part(s), and in the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in effect

for replacement or repaired goods, part(s) and consumables for the remaining portion of the period of the twelve (12)

month warranty in the case of goods and part(s) and the remaining portion of the ninety (90) day warranty in the case of

consumables. A defect in goods, part(s) and consumables of the commercial unit shall not operate to condemn such com-

mercial unit when such goods, parts(s) or consumables are capable of being renewed, repaired or replaced.

The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage, directly or indirectly, arising

from the use of the equipment or goods, from breach of any warranty or from any other cause. All other warranties,

expressed or implied are hereby excluded.

IN CONSIDERATION OF THE STATED PURCHASE PRICE OF THE GOODS, SELLER GRANTS ONLY THE ABOVE

STATED EXPRESS WARRANTY. NO OTHER WARRANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO,

EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

RETURN OF MATERIAL

Material returned for repair, whether in or out of warranty, should be shipped prepaid to:

Rosemount Analytical Inc.

Uniloc Division

2400 Barranca Parkway

Irvine, CA 92606

The shipping container should be marked:

Return for Repair

Model _______________________________

The returned material should be accompanied by a letter of transmittal which should include the following information

(make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following there-

on):

1. Location type of service, and length of time of service of the device.

2. Description of the faulty operation of the device and the circumstances of the failure.

3. Name and telephone number of the person to contact if there are questions about the returned material.

4. Statement as to whether warranty or non-warranty service is requested.

5. Complete shipping instructions for return of the material.

Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional

charges for inspection and testing to determine the problem with the device.

If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.

Page 45: Model b-line V - Southeastern Automationsoutheastern-automation.com/PDF/Emerson/Liquid/Manuals/Liq_Manual... · - Auxiliaries - Options Use of the technical documentation Use ‹–

Credit Cards for U.S. Purchases Only.

The right people,the right answers,right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE

http://www.raihome.com

Specifications subject to change without notice.

Emerson Process Management

Liquid Division2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

© Rosemount Analytical Inc. 2006