process capability study 1500
DESCRIPTION
Process Capability StudyTRANSCRIPT
This spreadsheet is provided "as is" without warranties of any kind, either expressed or implied.
When to use this spreadsheet
1) This spreadsheet performs a complete process capability analysis. The data is displayed using a Histogram and SPC charts. The SPC charts are evaluated for 8 stability criteria. A capability analysis is performed providing a summary of the process data, values for Cpk, Ppk, and SPC limits for Individual Moving Range charts or X Bar R charts, X Median Charts, and Pre-Control charts.
2) This spreadsheet is intended to be used by individuals new to the quality sciences that are unsure how to perform a complete capability study. A more thorough analysis can be performed manually or using a software package such as Minitab.
Instructions for Data Entry
1) Organize your data in a single column. If the data is sub-grouped, order the data by sub-group and sample. For example, if you have three subgroups of sample size equal to 5 you should order your data 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 1, 2, 3, 4, 5.
2) Enter or paste your data into the column titled Data. A maximum of 1800 data points can be entered. Only white cells will accept data.
3) Enter the sub-group size and the upper and lower spec limits. Spec limits are necessary to perform capability calculations but are not required. Note: If the data set is not evenly devisable by the sub-group size, the remaining (incomplete) sub-group is not displayed.
4) Check the "Unilateral" check box if your data is one-sided (such as Flatness, Roundness, etc) and the Cpk/Ppk values will update accordingly.
Reading the Results
1) The Sub-group column will automatically reflect the sub-group number associated with the data value.
2) The Point # and Data columns reflect the calculated average and range (or individual and moving range) displayed on the charts.
3) The SPC charts will automatically display the correct chart depending on the subgroup size. The major header will identify Individuals charts versus X Bar Charts.
4) When a sub-group size of one is used, the spec limits will be shown on the Individuals chart and the spec range shown on the Range Chart. X-Bar Charts will not do this.
5) The charts will automatically size themselves to fully display data sets less than 100 pieces.
6) The SPC rules will display Pass or Fail and should be used to determine if your data is stable and in control.
7) The histogram will always draw a bell curve regardless of whether or not the data is normally distributed.
8) A summary of the Process Data is displayed, most of which are self explanatory. The Upper and Lower Control Limits are calculated using the mean of the data and should not be confused with the SPC limits discussed below. The normality analysis is performed using guidelines outlined by James Dean Brown, University of Hawaii at Manoa as found in the Shiken: JALT Testing & Evaluation SIG Newsletter (http://www.jalt.org/test/bro_1.htm). A statement will appear based on these guidelines as to whether the data is normal. Skewness and Kurtosis are not displayed.
9) The Xbar and R (or Individual and Moving Range) limits are provided for implementing SPC on the floor. The limits are automatically centered around the nominal spec value.
10) The X Median limits are also provided for implementing SPC on the floor. X Median limits will not display when the sub-group size is equal to one. The limits are automatically centered around the nominal spec value.
End
This spreadsheet is provided "as is" without warranties of any kind, either expressed or implied.
When to use this spreadsheet
1) This spreadsheet performs a complete process capability analysis. The data is displayed using a Histogram and SPC charts. The SPC charts are evaluated for 8 stability criteria. A capability analysis is performed providing a summary of the process data, values for Cpk, Ppk, and SPC limits for Individual Moving Range charts or X Bar R charts, X Median Charts, and Pre-Control charts.
2) This spreadsheet is intended to be used by individuals new to the quality sciences that are unsure how to perform a complete capability study. A more thorough analysis can be performed manually or using a software package such as Minitab.
Instructions for Data Entry
1) Organize your data in a single column. If the data is sub-grouped, order the data by sub-group and sample. For example, if you have three subgroups of sample size equal to 5 you should order your data 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 1, 2, 3, 4, 5.
2) Enter or paste your data into the column titled Data. A maximum of 1800 data points can be entered. Only white cells will accept data.
3) Enter the sub-group size and the upper and lower spec limits. Spec limits are necessary to perform capability calculations but are not required. Note: If the data set is not evenly devisable by the sub-group size, the remaining (incomplete) sub-group is not displayed.
4) Check the "Unilateral" check box if your data is one-sided (such as Flatness, Roundness, etc) and the Cpk/Ppk values will update accordingly.
Reading the Results
1) The Sub-group column will automatically reflect the sub-group number associated with the data value.
2) The Point # and Data columns reflect the calculated average and range (or individual and moving range) displayed on the charts.
3) The SPC charts will automatically display the correct chart depending on the subgroup size. The major header will identify Individuals charts versus X Bar Charts.
4) When a sub-group size of one is used, the spec limits will be shown on the Individuals chart and the spec range shown on the Range Chart. X-Bar Charts will not do this.
5) The charts will automatically size themselves to fully display data sets less than 100 pieces.
6) The SPC rules will display Pass or Fail and should be used to determine if your data is stable and in control.
7) The histogram will always draw a bell curve regardless of whether or not the data is normally distributed.
8) A summary of the Process Data is displayed, most of which are self explanatory. The Upper and Lower Control Limits are calculated using the mean of the data and should not be confused with the SPC limits discussed below. The normality analysis is performed using guidelines outlined by James Dean Brown, University of Hawaii at Manoa as found in the Shiken: JALT Testing & Evaluation SIG Newsletter (http://www.jalt.org/test/bro_1.htm). A statement will appear based on these guidelines as to whether the data is normal. Skewness and Kurtosis are not displayed.
9) The Xbar and R (or Individual and Moving Range) limits are provided for implementing SPC on the floor. The limits are automatically centered around the nominal spec value.
10) The X Median limits are also provided for implementing SPC on the floor. X Median limits will not display when the sub-group size is equal to one. The limits are automatically centered around the nominal spec value.
End
This spreadsheet is provided "as is" without warranties of any kind, either expressed or implied.
When to use this spreadsheet
1) This spreadsheet performs a complete process capability analysis. The data is displayed using a Histogram and SPC charts. The SPC charts are evaluated for 8 stability criteria. A capability analysis is performed providing a summary of the process data, values for Cpk, Ppk, and SPC limits for Individual Moving Range charts or X Bar R charts, X Median Charts, and Pre-Control charts.
2) This spreadsheet is intended to be used by individuals new to the quality sciences that are unsure how to perform a complete capability study. A more thorough analysis can be performed manually or using a software package such as Minitab.
Instructions for Data Entry
1) Organize your data in a single column. If the data is sub-grouped, order the data by sub-group and sample. For example, if you have three subgroups of sample size equal to 5 you should order your data 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 1, 2, 3, 4, 5.
2) Enter or paste your data into the column titled Data. A maximum of 1800 data points can be entered. Only white cells will accept data.
3) Enter the sub-group size and the upper and lower spec limits. Spec limits are necessary to perform capability calculations but are not required. Note: If the data set is not evenly devisable by the sub-group size, the remaining (incomplete) sub-group is not displayed.
4) Check the "Unilateral" check box if your data is one-sided (such as Flatness, Roundness, etc) and the Cpk/Ppk values will update accordingly.
Reading the Results
1) The Sub-group column will automatically reflect the sub-group number associated with the data value.
2) The Point # and Data columns reflect the calculated average and range (or individual and moving range) displayed on the charts.
3) The SPC charts will automatically display the correct chart depending on the subgroup size. The major header will identify Individuals charts versus X Bar Charts.
4) When a sub-group size of one is used, the spec limits will be shown on the Individuals chart and the spec range shown on the Range Chart. X-Bar Charts will not do this.
5) The charts will automatically size themselves to fully display data sets less than 100 pieces.
6) The SPC rules will display Pass or Fail and should be used to determine if your data is stable and in control.
7) The histogram will always draw a bell curve regardless of whether or not the data is normally distributed.
8) A summary of the Process Data is displayed, most of which are self explanatory. The Upper and Lower Control Limits are calculated using the mean of the data and should not be confused with the SPC limits discussed below. The normality analysis is performed using guidelines outlined by James Dean Brown, University of Hawaii at Manoa as found in the Shiken: JALT Testing & Evaluation SIG Newsletter (http://www.jalt.org/test/bro_1.htm). A statement will appear based on these guidelines as to whether the data is normal. Skewness and Kurtosis are not displayed.
9) The Xbar and R (or Individual and Moving Range) limits are provided for implementing SPC on the floor. The limits are automatically centered around the nominal spec value.
10) The X Median limits are also provided for implementing SPC on the floor. X Median limits will not display when the sub-group size is equal to one. The limits are automatically centered around the nominal spec value.
End
This spreadsheet is provided "as is" without warranties of any kind, either expressed or implied.
When to use this spreadsheet
1) This spreadsheet performs a complete process capability analysis. The data is displayed using a Histogram and SPC charts. The SPC charts are evaluated for 8 stability criteria. A capability analysis is performed providing a summary of the process data, values for Cpk, Ppk, and SPC limits for Individual Moving Range charts or X Bar R charts, X Median Charts, and Pre-Control charts.
2) This spreadsheet is intended to be used by individuals new to the quality sciences that are unsure how to perform a complete capability study. A more thorough analysis can be performed manually or using a software package such as Minitab.
Instructions for Data Entry
1) Organize your data in a single column. If the data is sub-grouped, order the data by sub-group and sample. For example, if you have three subgroups of sample size equal to 5 you should order your data 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 1, 2, 3, 4, 5.
2) Enter or paste your data into the column titled Data. A maximum of 1800 data points can be entered. Only white cells will accept data.
3) Enter the sub-group size and the upper and lower spec limits. Spec limits are necessary to perform capability calculations but are not required. Note: If the data set is not evenly devisable by the sub-group size, the remaining (incomplete) sub-group is not displayed.
4) Check the "Unilateral" check box if your data is one-sided (such as Flatness, Roundness, etc) and the Cpk/Ppk values will update accordingly.
Reading the Results
1) The Sub-group column will automatically reflect the sub-group number associated with the data value.
2) The Point # and Data columns reflect the calculated average and range (or individual and moving range) displayed on the charts.
3) The SPC charts will automatically display the correct chart depending on the subgroup size. The major header will identify Individuals charts versus X Bar Charts.
4) When a sub-group size of one is used, the spec limits will be shown on the Individuals chart and the spec range shown on the Range Chart. X-Bar Charts will not do this.
5) The charts will automatically size themselves to fully display data sets less than 100 pieces.
6) The SPC rules will display Pass or Fail and should be used to determine if your data is stable and in control.
7) The histogram will always draw a bell curve regardless of whether or not the data is normally distributed.
8) A summary of the Process Data is displayed, most of which are self explanatory. The Upper and Lower Control Limits are calculated using the mean of the data and should not be confused with the SPC limits discussed below. The normality analysis is performed using guidelines outlined by James Dean Brown, University of Hawaii at Manoa as found in the Shiken: JALT Testing & Evaluation SIG Newsletter (http://www.jalt.org/test/bro_1.htm). A statement will appear based on these guidelines as to whether the data is normal. Skewness and Kurtosis are not displayed.
9) The Xbar and R (or Individual and Moving Range) limits are provided for implementing SPC on the floor. The limits are automatically centered around the nominal spec value.
10) The X Median limits are also provided for implementing SPC on the floor. X Median limits will not display when the sub-group size is equal to one. The limits are automatically centered around the nominal spec value.
End
Sample Process Capability Study
Control Charts Process Capability
Individuals Chart Histogram
Moving Range Chart
Process DataUSL 2 Cp 0.67LSL -1 CpU 0.67# of Samples 1500 CpL n/a# of Sub Groups 1500 Cpk 0.67Sub Group Size (n) 1Max Value 1.84481 Potential (Indiv.) CapabilityMin Value -2.769448 Pp 0.66Range 4.6142577 PpU 0.66X Double Bar 0.0976905 PpL n/aR Bar 1.07 Ppk 0.66
0.9461225St. Dev. (Indiv.) 0.9618828 I MR Chart Limits
One or more points are outside the control limits Fail UCL X 2.936512 UCL X 3.33882155More than 9 points in a row on one side of the avg Fail LCL X -2.741131 LCL X -2.33882155Six points in a row increasing or decreasing Fail UCL R 3.4898295 UCL R 3.489829514 points in a row alternating up and down Pass Normality Neg skewMore than 2/3rd of pts outside 2 sigma Pass X Median Chart LimitsMore than 1/3rd of pts outside 1 sigma Pass Pre-Control Limits UCL X Sub Grp 2 - 6 only15 pts in a row within 1 sigma of centerline Fail Upper PC line 1.25 LCL X Sub Grp 2 - 6 only8 pts in a row more than 1 sigma from centerline Fail Lower PC line -0.25 UCL R Sub Grp 2 - 6 only
Potential (Rbar/d2) Capability
St. Dev. (Rbar/d2)
-2.76
9447
7466
8664
-2.53
8734
8614
4585
-2.30
8021
9762
0505
-2.07
7309
0909
6426
-1.84
6596
2057
2347
-1.61
5883
3204
8268
-1.38
5170
4352
4189
-1.15
4457
5500
011
-0.92
3744
6647
6030
7
-0.69
3031
7795
1951
5
-0.46
2318
8942
7872
4
-0.23
1606
0090
3793
2
-0.00
0893
1237
9714
1016
0.229
8197
6144
365
0.460
5326
4668
4442
0.691
2455
3192
5233
0.921
9584
1716
6024
1.152
6713
0240
682
1.383
3841
8764
761
1.614
0970
7288
84
1.844
8099
5812
919
0
20
40
60
80
100
120
140
160
180
200
0
2
4
6
8
10
12
USL LSL LCL UCL DataAVG
0
2
4
6
8
10
12
Data UCL Tol AVG
If you have a suggestion to improve this spreadsheet or you have found a bug, my latest e-mail address is posted at:
If you found a bug, please e-mail the file with the data so that I can resolve the issue.
Thanks!
http://www.geocities.com/stat_aids/Contact_Us.html