workpermitsys pll
TRANSCRIPT
7/28/2019 Workpermitsys PLL
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WORKPERMIT
HSE DEPARTMENT
PETRONET LNG LIMITED, DAHEJ
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CONTENTS
The session includes the following:- Presentation on PLL Work Permit
system followed by discussion
Role of Issuing & Executing Authority
How to fill the permits.
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WHY WORK PERMIT?
Basic purpose of permit system is to
prevent injuries to personnel.
Protect property from damage.
Avoid fire.
Ensure that all work is carried out in
safest manner. Permit specifies the conditions and
procedure for safe execution of the
job.
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WORK PERMIT REQUIREMENTPermit is required for the following jobs :
Major & Minor Maint. work.
Inspection.
Construction / Alteration.
Height job.
Process Equipment cleaning
Entry into confined space.
Excavation
Vehicle entry into plant areas, etc.
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WORKS -
PERMIT NOT REQUIRED Works carried out as a part of routine
operation.
FIRE STATION activity
GTG Operation
Regular activity in non-ops area.
Housekeeping
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TYPES OF PERMITS
Hot Work Permit
Cold Work Permit
Electrical Lock Out Permit
Excavation Permit
Vehicle Entry Permit
Vessel Entry Permit
Work at height Permit
Photography Permit
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COLD WORK
Any work which does not likely to produce
sufficient heat capable of igniting flammable
gases or combustible material.
Insulation job
Painting jobCivil job
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WORK AT HEIGHT PERMIT
Required for all areas in the plant.
For any job more than 2 meter height or above head level height or fall hazard
exists at the location. (Telephone tower,
roof work, light replacement work, HVAC
work, etc)
Clearance from HSE is required.
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EXCAVATION PERMIT
Required for all areas in the plant.
For any job more than 300 MM (1 feet)
Depth.
Excavation route / Location drawing is
required.
Clearance from Operation, Electrical,
Instrument, Fire, IT & HSE is required.
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VESSEL ENTRY PERMIT
Confined Space Required for entry of all closed vessel &
pipeline, Sintex water tank, Sewage tank,
etc. Clearance from Operation & HSE is
required.
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VEHICLE ENTRY PERMIT
Required for entry of all Vehicles.
Clearance from Operation & Security is
required.
Clearance from HSE is required in case of
entry of HSD tanker, N2 tanker, Crane etc.
Document Required (Valid driving Licence,
RC book, PUC, Vehicle insurance, CCOElicence in case of HSD & N2 tanker and load
test certificate for crane)
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WORK PERMIT CONTENT Date of work Permit issued
Date & Time up to which Work Permit is authorizedwith validity period
To whom Work Permit is issued
For What job Work Permit is issued
Hazard & risk Associated with the job.
Precautions & Safeguard to be taken for the job.
PPE to be used & wear by the person carrying out
the job.
Additional Precautions & Safeguard to be taken for
the job.
Name & Signature of person/s authorized the work
permit.
Daily Permit closure information.
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Special instructions printed on thepermit
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RESIDUAL HAZARDS
Lack of oxygen
Chlorine or any other toxic gases
Combustible gases
Corrosive chemicals
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PROTECTION MEASURES
Protective clothing
Hearing protection
Safety Harness
Eye protection
Face protection Respiratory protection
Keep fire equipment stand-by
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PROTECTIVE MEASURES
CONTD.
Barricade the area
Remove flammable and combustible
Cover with fire retardant sheet
Attendance with Airline set
keep man ways open
Allow minimum possible no. of personsinside confined space
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PROTECTIVE MEASURES
CONTD.
To ensure positive isolation & maintain
it all through.
Ensure adequate ventilation all through.
Display copy of entry permit near entry
manhole.
Standby person outside confined space,
manhole, water tank, etc.
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GAS TEST FOR WORK
PERMIT
Why gas test is required ?
Most of the gases are unwanted.
Hazards involved –
Flammability (Fire & Explosion)
Toxicity (health hazard)
Oxygen Deficiency
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GAS TEST CONTD
Common flammable gases/liquids interminal are -
Methane (Natural Gas)
HSD
Hydrogen
Chlorine
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WORKS NEED GAS TEST
Gas tests are required for all hotwork and confined space entrypermits .
Issuing authority shall determine therequirement of gas test & frequencyof re-checking.
Trained Gas tester only shall carryout the test.
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RESPONSIBILIES OF GAS
TESTING AUTHORITY To check & confirm that the gas testing
instrument is working in perfect condition
before proceeding for the area/equipment
To carry out gas test at all criticallocations/positions
To advise on safe method to work inside/at
the location i.e., further gas freeing , use of PPE etc.
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ELECTRICAL ISOLATION
Before issuing a Work Permit, it isessential to ensure that the equipment /
facility to be worked on is electrically safe
and electrical power is isolated to the
extent necessary for the safe conduct of the authorized work.
Issuing, Executing authorities and
Electrical Maintenance shall jointly decide
the extent of isolation required.
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‘DO NOT OPERATE’ tag shall be usedwhen isolation by local switch is decided
as adequate protection.
Multi-lock systems to be used when
different permits are involved.
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REQUIREMENTS FOR
CONFINED SPACE ENTRY The process vessel / equipment is to be
positively isolated by blinding.
Shall be made safe for entry by
depressurizing, venting, draining,steaming, washing and ventilating.
Radiation sources, if any, shall be
removed.
The atmosphere within the confinedspace shall be checked initially and
periodically (Oxygen gas test, LEL
checking).
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Work Permit Flow ChartUnderstand the task Identify
hazards
& assess risks
Identify precautionsto be taken &
PPE to be used
Fill up the permit at MCR.Permit acceptance by receiver
Ensure all precautionare taken
Handover the permit
to supervisor tocarry out the task
Explain the detailsto person carrying
out the job
Carry out the job safe wayas per work permit
After job completion,receiver signs the permit
Permit closure
Ensure supervisor presenceat the site
START
END
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DISCUSSION
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