emission testers for diesel, gasoline and gas engines

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Premium Workshop Equipment Emission Testers for Diesel, Gasoline and Gas Engines RPM Counter Temperature Measurement Devices OBD Scan Tools for Emission Testing

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Page 1: Emission Testers for Diesel, Gasoline and Gas Engines

Premium

Workshop

Equipment

Emission Testersfor Diesel, Gasoline and Gas Engines

►RPM Counter►Temperature Measurement Devices►OBD Scan Tools for Emission Testing

Page 2: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

►Emissiontestbasedonstatutoryguidelines►High-qualitystainlesssteelemission-carryingparts(chamber/probe)►Singleand/orcontinuoustesting►Fullthrottlesuitabilityforadjustmentworkonadynamometer►High-poweredtestchamberheating►Menu-drivenuser-guidance►GraphiccorrelationofRPMtoturbidityline►Graphicanddigitaldocumentationofmeasurementvalues►SerialinterfaceRS232forconnectiontobarcodereader,PCandvariousexternal reading devices

HandterminalwithintegratedLCDdisplayfortestvaluedis-playanduser-guidancethroughtheofficialdieselemissiontestcyclesandothervariousprograms.Graphicalanddig-italtestresultprintoutwiththeintegrateddataprinter.Key-boardisusedfortestvehicledatainputandcallinguptargetdatafromthechipcard.

Sample print out:

The measurement values aredisplayed both numerically andgraphically andprintedas such.Seeprintout.(reducedinsize)

Diesel Engine Emission Tester (Opacimeter)Model: MDO 2 Export

Accessories

LargeselectionofRPMsensoradaptersforvariouskindsofvehicletypes.

Various emission probes for carsandtrucks.

Trolley and test chamber transportcaseformobility.

Sturdyaccessorycase

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Page 3: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

The MDO 2 Export diesel emis-sion tester essentially consists of2 components: opacimeter (test-ing unit) and the hand terminalwith data printer for graphic anddigitaldisplayofthemeasurementvalues.

Theopacimeterisplacedneartheexhaustpipeand the remotecon-trolisconvenientlytakenalongintothevehicle.

TheMDO2Export‘scompactdesignmakesitidealformobileuse.Thetestingprogramdesignallowsforsin-gleaccelerationtestingaswellascontinuoustestingunderload.Evenunderextremetemperatureconditionsthehigh-poweredtestchamberheat-upisfastandefficientandtheopacimeterisreadyforuseinnotimeflat.

toFig.left:Truckprobe2(27mm)with3.5mhose(standardlength)

toFig.right:230V / 12V / 24VPowersupplyviacig-arettelighter

Hand Terminal- Printerandcontrolunitwith LCDdisplay- 5mconnectioncablebetween opacimeterandhandterminal

Application

Technology

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Page 4: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

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Various emission probes for carsandtrucks

LargeselectionofRPMsensoradaptersforvariouskindsofvehicletypes

►Future-oriented basis unit, designed for adaption touser‘sdiversifiedrequirementswithspecialaccessories (e.g.measurementunderload).

Modifiedemissiontestingstandardscaneasilybeadaptedto(e.g.E-OBD).

►Presents the concept of an individual, compact unitfor stationary as well asmobile application. The sameconceptual design of the Otto engine emission testerMGT5createsamulti-functionalcombi-unitforemissiontestingofgasolineanddieselengines.

►Thenetworkingandconnectionof theMGT5tothePCispossibeatanytimeviaRS232interface.Thiscanbedonewithoutdamagingcalibrationorwarrantyseals.

►Easy, comfortable operation with clearly structuredsoftware.

►Extremelyshortwarm-upphaseatunitswitch-on.

►The proven sturdy and rugged design means very lowmaintenace.

►Network capabilities (Eurosystem, ASA,Citrix,Giegnet,NCTC...)

►Integration of vehicle target databases (country-specificlimitvalues)(Optional)

►ConnectionanytimetoMAHAfunctionandperformancedynamometers

Trolley and test chamber trans-port case formobility; with handterminal

Pushcartforindividual&combi-unit(withgasolinetesterMGT5)

Handterminal

Display of a test run through.All important information at oneglance.

Measurementvalueoverview.Func-tional display of allmeasurementvalues,numericalandgraphical.

Display of measurement results(country-specific)

RPM, engine temperature via OBD

Emission Tester for Diesel Engines (Opacimeter)Model: MDO 2 LON

Accessories

MDO2LONmeasurementchamberwith hand terminal andmemorymoduleforqualitycontrol

Page 5: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

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Themeasurement chamber, positioned near the exhaust pipe, can beoperatedviaahandterminalandaPC/laptop.

MDO LON in data network withEurosystemtestlane

Connection to LPS function andperformancedynamometer

MDOLONmeasurementonTRUCKMDOLONmeasurement onCAR

Chipcard reader for ve-hicle target data (withhandterminalversion)

OBD scan tool for operationwith handversion

Technology

Application

OBD Scan Tool for operating themeasurementchamberwithPC

Page 6: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

6 7

►Theconceptofanindividual,compactunitforstationaryaswellasportableusage; thesameconceptualdesignofthedieselemissiontesterMDO2LONcreatesamulti-functionalcombi-unitforemissiontestingofgasolineanddieselengines.

►Wideapplicationrangefromeasy,portablestandaloneunitwithinternalLEDdisplaytoasophisticated,networkedPCstationwithsimple,self-explanatorysoftwarescreen

►Deviceformeasurementofvehiclewithliquidgas(LPG)andnaturalgas(CNG)engines

►Easy,comfortableoperationwithclearlystructuredscreendisplay.Intelligentsoftwareprovidesadequateoperationandallnecessaryinformation.

►Future-oriented conceptwith variable plug-in function module,e.g.multi-RPMrecording,E-OBDcommunicationunit

►InterfacemoduleforvariousconnectionpossibilitiestoPCandtestlane(LON,USB...)

►Networkcapabilities(Eurosystem,ASA,Citrix...)

►NOxmeasurementoptionallyavailable

►Combi-unit for diesel and gasoline emission testing inconnectionwiththeMAHAMDO2LON(DieselEmissionTester)

►Integrationof vehicle targetdatabases (country-specificlimitvalues)(Optional)

Displayofatestprocedure(countryspecific)Allimportantinformationatone glance

Measurementvalueoverview.Func-tional displayof allmeasure-mentvalues (herewithRPMandoil tem-peraturefunction/NOXmeasure-mentoptionallyavailable)optionalmöglich.)

Display of measurement results(country-specific)

MobileMGT5 standalone solutionwithhandterminal.

Various standard RPM measure-mentsensors.

Various possibilities for vehicle-specificRPMandoil temperaturemeasurement.

Push cart for individual andcombi-unit.

HandterminalOperation of measurement also via PCorNotebookpossible.

Emission Tester for Gasoline and Gas Powered Otto Engines, Model: MGT 5

Accessories

Internal display with 4-digit LEDdisplay(8displays).

Displayof the test readiness tests

Displayoferrormemory

KitforOBDretro-fitting

Page 7: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

6 7

MGT5indatasharingwithEurosys-temorASAnetwork

ConnectiontoLPS

Activated carbon filter, electro-chemicalsensors.Front:RPMplug-inmodule.Allcom-ponentsareeasilyaccessibleand,ifnecessary,canbesimplyreplaced.

Newkindofmainfilterunitwithacti-vatedwaterseparator,condensateisautomaticallypumpedout.

Application

Technology

MGT5measurementonCAR MGT 5measurement on forklift

E OBD Communication module

Page 8: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

►ForconnectiontoanMDO2andMDO2LONwith hand-terminal►Storagefor100datasets►Portableapplicationatalltimes►Retrofittinganytime►Quickdatatransfertoqualitycontrolsystem (e.g.AUPlus)

The34thmodificationtotheGermanRoadTrafficRegulationsrequiresthatallapprovedAUworkshopshaveafunction-ingqualitycontrolsysteminplace.Forthispurpose,MAHAdevelopedastoragemodulefortheportabledieselopaci-meterMDOwithhandterminal.TheOfficialEmissionInspectiondatacanbetemporarilystoreddirectlyonthestoragemoduleandthenprocessedonaPCwithMAHAqualitycontrolsoftware.

Diesel AU Storage Module for MDO 2 LONand MDO 2 with Hand Terminal

Technology

Application

Automatic data transfer to quality control software evenwhenusedasaportableunit.

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Connectiontothemeasurementchamberviathestandardserialin-terface.Equipmentmodificationisnotnecessary.

TheserialPCinterfacereadsthestoragemoduledataandisauto-maticallyprocessedinthesoftware.

Page 9: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

Application range:Universal RPM measure-ment for gasoline and die-selengines.

UniversalRPMcounterforgasolineanddieselengines

►Nosettingofnumberofcylindersneeded►Coversmosttypesofgasolineanddieselengines►ForstaticanddynamicRPMcurves►Automaticself-calibrationandfunctionmonitoring►Easymountingwithintegratedpermanentmagnets►Universal,connectiontoanykindofemissiontester►Unique,directsignalmeasurement

RPM Counter for Emission Testers Model: DISPEED 490

Accessories

Technology

Connection cable toMAHAEmis-sion Tester

Digitaldisplay(optional)forapplica-tionwithoutemissiontester

Combi-sensorforRPMdetermina-tion

DISPEED490Standarddelivery

DISPEED 490, practice-orientedRPMmeasurement viamagnetcombi-sensor

8 9

Application

Page 10: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

Application range:RPM measurement for gaso-line and diesel engines for cars,trucksandmotorycles

RPMMeasurementforOttoEngines&modernDieselDirect-Injection

►ForRPMmeasurementintheextremelyhighRPMranges ►Coversmostgasolineanddieselenginestypes►ForstaticanddynamicRPMcurves►Automaticself-calibrationandfunctionmonitoring►EasymountingwithRPMsensorwithclampingtongs►Universal;connectiontoanykindofemissiontester►Unique,directsignalmeasurement

RPM Counter for Emission TestersModel: RPM 100

Technology

Accessories Application

Connection cable toMAHAemis-siontester(Optional)

Cablewith sensor forRPMdeter-mination

Voltagesupplycable

Adapter for trigger clamp for con-necting emission testers of various manufacturers

Twowheeler Trucks

Cars

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Page 11: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

► RPMdeterminationviavibrationsensorforcars ► RPMdeterminationviavibrationoftheon-boardvoltage► RPMdisplayontheunit► RPM transmission using loop for trigger clamp to emission testersfromothermanufacturers► RPMtransmissionusingcabletoMAHAemissiontesters

RPM Counter for Emission TestersModel: RPM VC 2

Technology

Accessories Application

Application range:RPM counter for cars withdiesel or gasoline engines

StandarddeliveryRPMVC2 Vibration sensor for RPMdeter-mination

ConnectioncableforMAHAemis-sion tester

Voltage supply cable forRPMviaon-boardvoltage

RPMVC2,RPMmeasurementviavibrationsensororon-boardvolt-age ripple effect

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Page 12: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

►Non-contactenginetemperaturemeasurement►Convenienthandling►Enginetemperature►Heating/AirConditioners►Brakesandbearings►Catalyticconverters►Hydraulicsystems

Raytek MX 2A16pointlasercircleappearswhenthebuttonispushedhiglightingthetargetareaexactlyfromalldistances.ThemeasurementvalueisshownontheIRpistoldisplayandcanbesimultaneouslytransmittedbycabletothetheMGT5.(5m)

Raytek Auto-ProThemeasurement object is illuminated when pressing the button and two laserpointsappear.Thedistancebetween the laserpoints is reducedby reducing thedistancebetweenthemeasurementobjectandpistol.Theidealmeasurementdis-tanceisreachedoncethelaserpointsmergeintoonepoint.(=200mm)Themeas-urementvalue isshownonthedisplay.Thedevicecanbesecurelyfixedwithanadditionalmagnetholder.

Surface temperature measurement provides useful informationaboutoperationalstateormalfunctionssuchasmisfiring,hotenginecycles,anddeficientinsulation.Theinfraredthermometermeasuresthetemperatureprecisely,safely,quicklywithoutinter-feringwith themeasurement object. The IR ther-mometeroffersrealtimetemperaturevalues-withnon-contact operation. An ideal solution for hot,rotatingorinaccessibleparts.

Infrared ThermometerModel: Raytek Auto-Pro/Raytek MX 2

Application

Technology

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Page 13: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

All Technical Data in Overview

12 13

Technical Data MDO 2 Export

Opacimeter Measurement principle Lightturbidityprocedure(Absorptionphotometry)Measurementchamberlength 430mmWavelengthofthereflectivelight 567mmOutside/Insidediameterofmeasurementchamber 28/25mmHeatuptimeofthemeasurementchamber ca.3minDimensions(LxWxH) 550x245x240mmWeight: ca.13kgPowersupply 230V/50HzVehicleon-boardpowersupply(cigarettelighter) 12/24VPowerconsumptionaverage/max. 110/130WInterface RS232andMF2-keyboard

Hand Terminal Singlechipprocessor HitachiH8/532LCDdisplay 2x16StellenMeasurementrangeturbidity 0-100%Absorptioncoefficient 0m-1-∞Dimensions(LxHxW) 245x65x120mmWeight 0,85kgPowersupplyviaopacimeter 12VPowerconsumptionaverage/max. 250/500mARPMsensorconnectionpossibilities Piezoclamp/lightsignalsensor/alternatorclampW RPMmicrophone,diagnosticplug,TDCsensorvehicle-dependent VibrationRPMsensorRPMVC2

Technical Data MDO 2 LON

Opacimeter Measurement principle Lightturbidityprocedure(Absorptionphotometry)Measurementchamberlength 430mmWavelengthofreflectorlight 567mmOutside-/Insidediameterofmeasurementchamber 28/25mmDimensions(LxWxH) 550x245x240mmWeight: ca.13kgPowersupply 230V/50HzVehicleon-boardpowersupply(cigarettelighter) 12/24VPowerconsumptionaverage/max. 110/130WInterface RS232

Hand Terminal Single-chipprocessor HitachiH8/532withseparateFlash-E-PromLCDdisplay 2x16digitsMeasurementrangeturbidity 0-100%Absorptioncoefficient 0m-1-∞Dimensions(LxHxW) 245x55x125mmWeight 0.76kgPowersupplyviaopacimeter 12VPowerconsumptionaverage/max. 250/900mARPMmeasurementconnectionpossibilities Piezoclamp/lightsignalsensor/alternatorclampW RPMmicrophone,diagnosticplug,TDCsensorvehicle-dependent

Page 14: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

Rangeofapplication Portableorstationaryemissiontestusingpartialcurrentprocedureunderpartialloadwithgasolineorgas-drivenOttoengines Measurablegases CO CO2 HC O2 NO Option

Measurementaccuracy* 0.03Vol% 0.5Vol% 10ppmVol 0.1Vol% 32-120ppmVol**Meas.valueincrements(max.) 0.001Vol% 0.01Vol% 0.1ppmVol 0.01Vol% 1ppmVolMeas.principle infrared infrared infrared electrochem. electrochem.Meas.rangedrift smaller±0,6%frommeas.rangeendvalueLambdavalue displayrange:0.500-9.999•increment:0.001•calcu.accordingtoBrettschneiderWarm-upphase min.30sec.,max.10minutes,average2.5minutes•temperature-controlledFlowthroughratetotal max.3.5l/min.•min.1.5l/min.Meas.gasvolumeflow max.2.5l/min.•membranepumpCondensatevolumeflow max.1l/min.•automaticcontinuousdraw-offviaseparatepumpCondensateseparation waterseparationsystemwithwaterlevelrecognition(integratedinmainfilter)Workingpressure 750-1100mbarPressureflunctuations max.error0.2%withflunctuationsof5kPAPowersupply 85V-280V•50Hz•65W/12V-24DCOperatingtemperature +5°-+45°C•deviation±2°CStoragetemperature -10°-+60°C•deviation±2°CLeakagetest menu-guidance•min.1adayHCresiduetest automaticZeroadjustment automatic•viaactivecarbonfilterCalibration menu-guidanceviaPC•specialcalibrationgasneeded(country-specific)Calibrationinterval dependsoncountry-specificrequirements(Germany:12months)Interfaces(Optional) LON•OBD•USBDimensions 560x240x300mmWeight ca.10kgRPMsensor(Optional) 100-10000rot/min•incrementsww.1,5,10,50rot/min•variousrecordingsensorsOilthermometer(Optional) +0°-+150°C•increments1°CAccuracyclass PTB:class1•OIML:class0*Absolute,or5%ofmeasurementvalue;thelargervalueisvalid**dependentuponmeasurementrange

0-15,0Vol%

0-20,0Vol%

0-2000ppmVol

(Hexan)0-4000ppm

Vol(Propane)

0-25,0Vol%

0-5000ppmVol

Measurement range

Technical Data MGT 5

Technical Data DISPEED 490

Engine: 4-stroke-diesel-andgasolineenginesSignal inputs: CombinedAVLsensorforair-borneandstructure-bornenoiseSignaloutputs: Chargesignal-SimulationofclampW signal

Digitalimpulse-5VTTLcompatibleInductiveimpuls-Simulationofanignitionsignal

Powersupply: 12VDC,350mA;Integratedpowersupply whenconnectedtoaMAHAemissiontesterOperatingtemperature: 5...45°CDimensions(WxHxT): 230x50x190mmWeight: <2kp

Measurement values:Resolution: 101/minRPMgasolineengine: 400...80001/minRPMdieselengine: 400...80001/min

Accessories: Display14 15

Page 15: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

*Standarddeliveryandcompleteaccessorylistuponrequest

Model RPMVC2Display 4-digitLEDdisplayPowersupply 0-42VDC(Battery)Dimensions 200x110x45mmWeight 500gRPMmeasurementrange 200-9999rot/minResolution 10rot/minManualentry Operatingprocedure/numberofcylinders

Technical Data RPM VC 2

Model Raytek Auto-Pro Raytek MX 2Temperaturerange -32°Cto+535°C -30°Cto+900°CTypicaldistancetoobject 0.2m-0.6m upto10mOpticalresolution(E:M) 16:1 60:1Accuracy +/-1% +/-0.75%Sightingsystem SmartSight PrecisionlasercircleDegreeofemission pre-set0.95 adjustablePowersupply Battery9Vdc cabletoexternalpowersupply

Technical Data Raytek

Engine 2-and4-strokedieselandOttoenginesNumberofcylinders 1...12RPMmeasurementrange 400...30.000min-1/cylinderResolution 1min-1Powersupply 8...28VDC,on-boardPowerconsumption 1W/12VOperatingtemperature 0...+50°CStoragetemperature -5...+70°CRelativeairhumidity 95%notcondensedDimensions(withoutcable) 36x117x100mm(HxWxD)Weight(withoutcable) ca.0.3kg

Technical Data RPM 100

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Page 16: Emission Testers for Diesel, Gasoline and Gas Engines

Emission Tester for Diesel, Gasoline and Gas Engines/RPM Counter/Temperature Measurement Devices

Print Out (reduced in size) MDO 2 LON Print Out (reduced in size) MGT 5

D14600BR0-GB01·Subjecttochangewithoutnotice!Theillustrationsalsoshow

optionswhicharenotstandardequipm

ent.

Production Program:TestingTechnologyforCars,Trucks,Motorcycles,Tractors,Forklifts,Aircraft·RollerBrakeTesters·PlatformBrakeTesters·ShockAbsorberandSuspensionTesters·Side-SlipTesters·PlayDetectors·RollerDynamometersforPerformanceandFunctionTesting·SpeedometerTesters·TachographandTaximeterTesters·AxleandWheelLoadScales·ScissorsLifts·Two-andFour-PostLifts·In-GroundLifts·PitJacks·AxleandTransmissionJacks·MobileColumnLifts·HeadlightTesters·DieselSmokeMeters·EmissionTestersforPetrolandGasEngines·SoundLevelMeters·AirConditioningServiceEquipment·Decelerometers·ClosingForceMeters·BrakeFluidTesters·CompleteTestLanesforCarsandTrucks·MobileTestContainers·WheelAlignmentAnalysers·WheelBalancers·TyreChangers. Additional Services: WorkshopDesignandPlanning·TrainingSeminarsforUsersandServiceTechnicians

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VisitournewMAHA-Online-Shopatwww.maha-shop.deMAHA Maschinenbau Haldenwang GmbH & Co. KG.Hoyen 20 · 87490 Haldenwang · Germany Tel.:+49(0)8374-585-0·Fax:+49(0)8374-585-497Internet:www.maha.de·eMail:[email protected]