empowering business in real time. one.pi – leveraging the enterprise agreement for standardization...
TRANSCRIPT
Empowering Business in Real Time.
One.PI – Leveraging the Enterprise Agreement for Standardization
Regional Seminar SeriesRichmond
Nancy WhitlockCorporate PI AdministratorCelanese
September 22, 2009
2 Empowering Business in Real Time.
• Celanese Overview• Background• Justification• Enterprise Agreement (EA) Services
– Enterprise Project Management (EPM)– Managed PI (mPI) and Network Operations Center (NOC)– Center of Excellence (COE)
• Future
AGENDA
3 Empowering Business in Real Time.
CELANESE is a leading global chemical company
• Produce chemicals and advanced materials used in consumer products and industrial applications
• 95% of our products hold a leading market position• Operate principally through four business segments:
– Advanced Engineered Materials– Consumer Specialties– Industrial Specialties– Acetyl Intermediates
• Ranked 367 on the Fortune 500 in 2008• Over $6.8 billion in sales in 2008• Manufacturing facilities throughout North America,
Europe and Asia• Based in Dallas, Texas• Employs approximately 8,000 employees worldwide
4 Empowering Business in Real Time.
BACKGROUND
• Numerous process control vendors and systems
Honeywell
TDC-3000
Honeywell
TDC-3000SiemensSiemens Honeywell
Experion
Honeywell
Experion
Rockwell ABRockwell ABEmerson
DeltaV
Emerson
DeltaVYogogawaYogogawa FoxboroFoxboro
Emerson
PRoVOX
Emerson
PRoVOX
ModiconModicon
• Various data historian and visualization packages
PIPI IP21IP21Home-grown
Home-grown
NoneNoneVendorsVendors
• Software versions spanning the globe• Multiple SRP agreements• Individual sites limited on improving
6 Empowering Business in Real Time.
BACKGROUND
• Leave the process control systems alone• Standardize on data systems similar to other systems
OneEHS
OneSAP
One.PI
7 Empowering Business in Real Time.
JUSTIFICATION
• Needed to install PI at several locations• Existing PI sites requesting improvements, eg.
interfaces, point count, PI-Batch• Costs determined EA was good value• Enterprise Agreement signed late 2007
Managed PI (mPI)
Enterprise Project
Management (EPM)
Center of Excellence
(COE)
8 Empowering Business in Real Time.
EA SERVICES - EPM
• Focal point for all communications• Manages the rollout of new PI installs and
upgrades• Assigns the right resources for our needs• Quarterly meetings to review successes and plan
for future• Supports training - Training vouchers, User
Conference vouchers, OSIsoft vCampus subscriptions (trade-in), webinars
• Architecture assistance • Extranet
9 Empowering Business in Real Time.
EA SERVICES – INSTALLATION SUMMARY
• 16 PI servers upgraded• 8 PI servers new• 7 PI servers upgrade remaining• 2 PI servers new remaining• 20 Remote installs/upgrades• 1 HA PI server install• 54 interface computers to date (mPI)• 175 interface instances to date (mPI)• Old interfaces not monitored (NT, UNIX, etc.)• Performance Tuning• Initial roll-out slow until remote access
established
10 Empowering Business in Real Time.
EA SERVICES - mPI
• Network Operations Center (NOC)• Monitor and alert• Low memory alerts• Unresponsive interfaces• I/O Timeouts (device unavailable?)• 24x7 support• Provide NOC with instructions on priority levels,
contacts, escalation• Version inconsistencies
11 Empowering Business in Real Time.
EA SERVICES - CoE
• Access to the CoE for strategic and tactical advice
• Total CoE Requests: 57– 44 closed– 13 open
12 Empowering Business in Real Time.
EA SERVICES – CoE Sample Efforts
Title ServiceVRP Planning & Workshop Value Realization
Provide Enterprise Roadmap Enterprise Roadmap3rd Party Historian Support and Conversion Architecture
HA and Fault Tolerant options ArchitecturePI High Availability Architecture Architecture
Splitting/Moving/Merging PI Systems ArchitectureACE Use Cases, Education, Architecture & HW Requirements Evangelism Support
EA value (for internal "sell") Evangelism SupportEnergy Management Case Studies Evangelism Support
OSI Product Functionality and Education Evangelism SupportPI Utilization/User Adoption Evangelism Support
Real Time Asset Performance Management Evangelism SupportDeltaV Connectivity & Batch Integration General Systems Support
Global PI Client Install Scripts General Systems SupportNotifications General Systems Support
PI Data Sharing with other systems General Systems SupportPI-OPC Interface Options General Systems Support
Standard Batch Reporting System General Systems SupportWindows Accounts with Trusts General Systems Support
13 Empowering Business in Real Time.
EA SERVICES - CoE
• Value Realization Plan (VRP)• Site-specific and global initiatives• Develop a roadmap
• Weekly update calls
14 Empowering Business in Real Time.
FUTURE
• Survey sites about PI use• Design an internal ‘sales brochure’• Implement HA and redundant interfaces• Automatic PI software updates• Advanced Computing Engine (ACE)• Asset based database• RtWebParts to provide standardized view for top
level data• Implement global VRP initiatives• PI System Reports• General Support/Best Practices