standard development for floating wind turbine structures

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A. L. Hopstad, K. Ronold, C. Sixtensson, J. Sandberg 2013-02-07 Standard Development for Floating Wind Turbine Structures EWEA 2013

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Standard Development for Floating Wind Turbine Structures. EWEA 2013. Outline of presentation. Development of a standard for design of floating wind turbine structures Certification process for floating wind turbines. Joint Industry Project (JIP). - PowerPoint PPT Presentation

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Page 1: Standard Development for Floating Wind Turbine Structures

A. L. Hopstad, K. Ronold, C. Sixtensson, J. Sandberg2013-02-07

Standard Development for Floating Wind Turbine StructuresEWEA 2013

Page 2: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Outline of presentation Development of a standard for design of floating wind turbine structures

Certification process for floating wind turbines

Hywind WindFlo DIWET WindSea

StatoilNorway

Future Emerg. Tech.EU

Blue HNetherlands

WindSea ASNorway

Page 3: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Joint Industry Project (JIP) Objective: Develop a (DNV) standard for design of floating wind turbine structures

10 participants from the industry- Statoil- Navantia- Gamesa- Alstom Wind- Iberdrola- Sasebo Heavy Industries- Nippon Steel- STX Offshore & Shipbuilding- Glosten Associates- Principle Power

Kick off: September 2011

External/internal hearing: tentatively March/April 2013

Expected release: Q2 2013

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Page 4: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Why develop a standard for floaters? Until recently existing standards have been

restricted to bottom-fixed structures only:- IEC61400-3 - DNV-OS-J101 - GL (IV Part 2) - ABS #176

This forms the background for the new floater standards issued by ABS, NKK, GL and for the standard to be issued by DNV later in 2013

The standard will contain normative requirements that shall be satisfied in design of tower and support structure

Development of this standard will lead to:- Expert / industry consensus on design principles- Experience from the industry reflected in the contents- Innovative designs and solutions - Economically optimized designs

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Courtesy: Principle Power

WindFloat, Principle Power

Page 5: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Three main technologies:Spar buoys, Semi-submersibles, Tension leg platforms (TLP)

Weight-buoyancy stabilized structure with large draught+ Simple, inherently high stability substructure+ “Proven” technology- Substructure weight- Draught implication on site flexibility

Tension restrained structure with relatively shallow draught+ Low steel weight+ Small seabed footprint- Sensitive to soil conditions- Stability in intermediate phases

Free-surface stabilized structure with relatively shallow draught+ Simple transport & installation+ Flexible design with respect to site- Substructure weight and complexity- Motions in extreme wave conditions

Spar

Semi-submersible

TLP

Page 6: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Technical issues covered by the standard Safety philosophy and design principles

Site conditions, loads and response

Materials and corrosion protection

Structural design

Design of anchor foundations

Stability

Station keeping

Control system

Mechanical system

Transport and installation

In-service inspection, maintenance and monitoring

Cable design (structural)

Guidance for coupled analysis

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Photo: Knut Ronold

Page 7: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Safety philosophy The safety class methodology is based on the

failure consequences

The safety class is characterized by a target annual failure probability

Safety class LOW => target annual probability of failure of 10-3

Safety class NORMAL => target annual probability of failure of 10-4

Safety class HIGH => target annual probability of failure of 10-5

In DNV-OS-J101 and IEC rules: safety class Normal

Requirements for load factors to be used in design depend on the target safety level of the specified safety class

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HywindPhoto: C.F. Salicath

Page 8: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

What shall the safety level be in large floating wind farms? The current safety class NORMAL was originally

developed for small, individual turbines on land and has been extrapolated to be used also for:

1. Larger MW size turbines on land2. Offshore turbines3. Support structures for offshore turbines4. Many large turbines in large offshore wind farms

Is it possible to reduce the target safety level based on having large wind farms with many turbines offshore?

The consequence of failure is primarily a loss of economic value => cost-benefit analysis

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Kabashima demonstration turbinePhoto: Knut Ronold, DNV

Page 9: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Cost – benefit analysis Establish which safety level is necessary / acceptable in design of floating support

structures

Find optimum between choice of safety class in design and net present value (NPV) for a wind farm development

The analysis is to be used as part of the basis for selecting target safety level

Input:- Insurance companies estimated maximum loss philosophy- Cost data for CAPEX and OPEX- Cost data for replacing turbines and support structures- Cost differences when applying different safety classes - Electricity prices

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Page 10: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Cost – benefit analysis – example of results

Optimum

Low CAPEX, low safety level

High CAPEX, high safety level

Page 11: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Structural design Special provisions for the different floater types

and for floater specific issues

Design rules and partial safety factors for structural components- Ultimate Limit State (ULS)- Fatigue Limit State (FLS)- Accidental Limit State (ALS)

Existing design standards from oil & gas industry has been capitalized on:- DNV-OS-C101 for offshore structures- DNV-OS-C105 for tendons- DNV-OS-E301 for mooring lines

Design Fatigue Factors (DFFs) specific for floating support structures and station keeping system have been established

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Kabashima demonstration turbinePhoto: Knut Ronold, DNV

Kabashima demonstration turbinePhoto: Knut Ronold, DNV

Page 12: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

Station keeping Develop design rules and requirements for station keeping of floating wind turbines

The JIP has received data on load/response from three developers:- Hywind (full-scale data, mooring lines)- Pelastar (analysis data, tendons)- WindFloat (analysis / full scale data, mooring lines)

Load factors for tendons and mooring lines for different safety classes are established- Capitalize on “PosMoor” rules (DNV-OS-E301) - Reliability-based calibration for validation has been performed based on received data

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Demonstration turbine in JapanPhoto: Knut Ronold, DNV

Page 13: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Project Certification for Offshore wind farms Provide evidence to stakeholders that a set of requirements laid down in standards

are met during design and construction and maintained during operation

DNV-OSS-901 Project Certification of Offshore Wind Farms (2012) - developed for DNV service for bottom-fixed wind farms

Phases:- Phase I – Verification of Design Basis- Phase II – Verification of design- Phase III – Manufacturing Survey- Phase IV – Installation Survey- Phase V – Commissioning Survey- Phase VI – In-Service

Page 14: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Project Certification for Floating Wind Farms DNV is currently in the process of extending the project certification service to also

cover floating wind farms

Extended scope for Phase II – Design verification:- Floater stability- Station keeping- Validation of software- Verification by model testing

Current floating wind turbine concepts capitalize on novel technology to various degrees

Technology items not covered by any standards may need to be taken through a technology qualification process to obtain documentation required for certification

Page 15: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Type Certification Type certification of floating units for a specific

environmental class is foreseen as a possible new service in the case of mass-produced floater units

The station keeping system including anchor design would need to be qualified for each site

WindFloatPhoto: Principle Power

Page 16: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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Thank you

Thank you foryour attention

Page 17: Standard Development for Floating Wind Turbine Structures

Standard Development for Floating Wind Turbine Structures

2013-02-07

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