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Emma Harris.Product Designer

The TravelChair is a unique chair that provides firm, postural support enabling disabled children to fly on commercial aircraft. Thousands of disabled children are potentially being denied the opportunity to travel by air because not all airlines offer suitable postural support systems on board. There are around 400,000 children in the UK alone that could benefit from a product like this.

01 | TravelChair.

Redesign the TravelChair so that it meets the needs of a range of children with disabilities aged 3-12 (in size not necessarily age) that provide postural support and a comfortable experience whilst travelling on a commercial aircraft. The chair must be fitted securely to a standard airline chair and when not in use must fit in the overhead locker.

I was involved in the design process for the TravelChair when undertaking a 14 week internship at MERU. I was able to help progress the design of the chair by producing CAD models and helping produce prototypes. We worked as a team to develop the chair on a limited budget. We made quick models using blue foam and vacuum forming. After various iterations we reached a feasible design that accommodated as many needs of the children as possible. I was involved in design for manufacture and communicating with the suppliers.

Designed at MERU 2011

Brief.

Approach.

The original TravelChair had a metal frame and was rather bulky therefore did not fit in the overhead locker and due to the size of the chair it was not utilised to its full advantage. The new chair is light and easy to fit to any standard airline chair. The chair is cushioned with a vacuum formed outer shell. It

provides head and postural support for a child. The TravelChair is now being used by airlines such as Virgin to enable disabled children to fly.

To find out more about the TravelChair visit:www.meru.org.uk/what-we-do/travelchair/

Solution.

Designed at MERU 2011

icook is a cooking aid for young adults (16-25) with mild to moderate learning difficulties that enables them to prepare healthy meals independently. Cooking is a life skill; without it people are unable to live independently. icook aims to support the user throughout the whole cooking process from preparing ingredients to washing the dishes. Different recipes are broken down into very simple instructions. The product provides a fun and interactive experience for the user.

icook was developed as my final year project at Loughborough University. I was selected as one of 10% of the year to exhibit at New Designers 2011.

02 | icook. inclusive. independent . interactive

Designed at Loughborough University 2011

Design and develop an interactive device for young adults (aged 16-25) with learning difficulties to enable them to prepare food independently. The product will make the process of preparing food very straightforward by breaking it down into simple stages and giving the user specific instructions to follow. The product will engage the user and keep them focused on the task in hand. The product will be used in various different kitchen environments, including the home, at a special needs college where students study independent living or in special needs accommodation. The product will provide familiarity for the experience of cooking regardless of what environment they are in.

Brief.

Designed at Loughborough University 2011

User research was carried out to understand the problems young adults with learning difficulties face. The key traits are poor short term memory, difficulty following sequences, lack of awareness of environment and poor communication skills. These were the starting points of developing a product to assist them in the kitchen. Experts that work with young adults with learning difficulties were involved throughout the project to ensure the design met the users needs. The main focus was to design a functional product that serves a purpose but whilst still being appealing to the user. Maintaining simplicity was

important to ensure the product was appropriate for the user and the kitchen environment.

The interface design was developed in conjunction with the product design to ensure the two work together supporting the user through the whole cooking experience. The process is broken down into three stages: Stage 1: user prepares ingredients and utensils, Stage 2: user cooks meal, Stage 3: user clears up. Each instruction is supported by an image for users that cannot read.

Approach.

“I really want one, I could use it when I live on my own”Pupil, Dorothy Goodman School

“I am surprised no one has thought of an idea like this before”Teacher, Dorothy Goodman School

Visit www.behance.net/gallery/3737889/icook to read more about this product

Designed at Loughborough University 2011

Redesign the original Pyramid Rooflight. Create a contemporary design that can be incorporated into modern and traditional buildings. Ensure that the design is thermally efficient and meets the requirements to be CE marked.

03 | Pyramid Rooflight.

Designed at The Rooflight Company 2013

The original design was very thermally inefficient due to the design and the materials used. They are made from mild steel and the design allowed for the warm air inside the building to travel through the cold steel and outside. The focus of the design process was to create a thermally efficient product that achieved the design intent and could still be opened for ventilation.

The colour indicates the heat travelling through the steel frame. The heat hits the glass, travels down to the aluminium spacer bar, jumps onto the frame and travels out. The shape of the frame and the introduction of a timber lining reduce the amount of heat loss.

Frame Section Glazing Bar Section

Roof Structure

Inside

Inside

Outside

Outside

Plasterboard

Problem.

Therm simulation.

The new design conforms to the requirements to CE mark the product and simulations were carried out by the BRE to confirm this. THERM was used to carry out in house simulation to ensure I was achieving the required performance. I designed the product so the steel frame is away from the warm air inside and is separated by a thermal break. The plasterboard can be made flush with the linings of the window to create a contemporary interior design. During the

design process I collaborated with the steel fabricators to ensure the design of the frame was feasible and strong enough to support four double glazed glass panels.The new design is contemporary, can be opened for ventilation by using the traditional ironmongery, has compact hidden hinges and

maximises the amount of light that can enter the room.

by the Rooflight Company.

detailed within this drawing and embedded 3D models are owned

Company. The intellectual property rights of the products within this drawing is copyright © and design right of the Rooflight This is a confidential document and all information contained

A 09/04/13 NEW AT FIRST ISSUE EH

by the Rooflight Company.

© and design right of the Rooflight Company.

within this drawing and embedded 3D models are owned

The intellectual property rights of the products detailed

All information contained within this drawing is copyright

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PLEASE NOTE ONLY BASIC DIMENSIONS ARE PROVIDED

All information contained within this drawing is copyright © and design right of the Rooflight Company.The intellectual property rights of the products detailed within this drawing and embedded 3D models are owned by the Rooflight Company.

Drawing information.

Created & issued by.

Revision.

PY_007PRT_A - FABRICATION DRAWINGS

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Solution.

Designed at The Rooflight Company 2013

Traditional ironmongery is fitted to the roof windows to allow them to be opened for ventilation. The ironmongery is manufactured in India out of brass using sand casting and machining. There were problems with the quality and design ; consequently there were aftersales issues such as the handles breaking off and the out of reach option operated with a pole not turning or breaking the pole.

The whole range was reassessed. It has now been made more modular by using a grub screw instead of the original spring pin that snapped. This allows the handle to be interchanged with other handles and adds strength. The pole winder problem was addressed by changing the angle the ironmongery is positioned. The height of the support bracket was shortened. Depending on the pitch of the roof this enables the pole to be collinear with the spindle and turns more freely.

Ironmongery is available in brass or chrome with an opening distance of 150mm or 300mm. There are 2 hand operate options and one pole operated option.

Solution.04 | Modular Ironmongery.

05 | Egress Ironmongery.The Egress and Access Conservation Rooflight is a roof window that is side hung and is enabled by gas struts that support the weight of the casement and allows a person to climb through. The brief was to design ironmongery that matches the existing range for the newly designed Egress Rooflight. It needs to allow for adjustable ventilation and a handle the user can push the window fully open with. The ironmongery was manufactured in a low cost region via sand casting to keep the cost to a minimum therefore it was important to recognise that a machine finish was not achievable. The main difficulty with this project was communicating with the supplier and ensuring they achieved the necessary quality. The initial prototype was far from the required quality; however with further detailed drawings and visual aids the quality was achieved.

Handle

Quick release spring pin

Support bracket

Spindle

Designed at The Rooflight Company 2013

06 | Xperience.Xperience allows users interested in extreme sports to capture their experience and their surroundings without risking their safety. They may be taking part in a dangerous challenge where it is not safe to stop and use a camera. Extreme sports often take place in stunning environments which can often mean people view the landscape through a lense, rather than appreciating it for themselves. Xperience is made up of 3 parts: a screen and two camera pods that allows them to capture their surroundings.

Watch Strap

Helmet Strap

Camera pod 1

Camera pod 2

Clip

Screen

InterchangeableScreen

Designed at Loughborough University 2007 (Design Week)

The screen is used to control the camera pods with the buttons on the side. Each pod has a built in camera and video camera with a microphone that work in conjunction with each other to capture high quality images and footage of the whole experience. The fish-eye lense allows more light and a wide panoramic image to be captured. The product is shockproof, waterproof and can cope with temperatures as low as -10 degrees to cope with the environment it will be used in.

Solution.Attach camera to ruckack

using clip attachment

Attach video camera to helmetusing elastic strap attachment

Preview images on watch, set functions of camera and video.

Take individual images withoval button.

Set pod to camera or videousing the slider switch.

Press

Unscrew

Interchange

Take photo

Press to start pods. Hold for 4 seconds to start video or multi-shot camera

FunctionChanges which pod the screen is controlling

On/OffControls all parts. hold for 3 seconds.

Press to unscrew screen.

SettingsPrograms the camera or video camera. The camera can be programmed to take multiple shots per minute.

SendEach camera pod has built in memory. When the send button is pressed the data is sent to a PC via bluetooth.

Camera Screen

I was part of a team that developed a sister website to The Rooflight Company’s main website. The brief was to create a website that shows the design capabilities of the bespoke design team and showcases previous projects. The website is targeted at architects to help them understand how the roof windows are manufactured, what bespoke designs can be achieved and why they should buy into the premium brand. I

produced the artwork for the website using photoshop and I managed the project with an external consultant who built the website. The consultancy struggled to achieve our original brief however with extra support we were able to get a website close to our original intent. The website is due to go live over the next month.

Visit www.rooflightstudio.co.uk to view the site

07 | Website design layout.

08 | Installation literature.

Visit www.therooflightcompany.co.uk/full-installation-manual to view the full range of manuals.

Each roof window requires a specific installation manual that provides them with step by step instructions on how to install their roof window. I have produced new manuals for all

the products that each conform to the companies branding guidelines. Artwork is extracted from Solidworks to ensure a realistic representation of the installation process.

Designed at The Rooflight Company 2014

Employment .PRODUCT DEVELOPER THE ROOFLIGHT COMPANY SEPT. 2012 – PRESENTThe Rooflight Company design and manufacture high end roof windows. Reporting into the Director of Design, I am accountable for three areas; research and development, graphics design and leadership.Responsibilities• Research, design and develop new and existing product offerings for manufacture.• Identify opportunities for design improvements. Understand the users needs and wants in relation to new product development briefs for rooflights, roof windows and associated products.• Manage the production of technical literature in line with user, company and legislative requirements.Achievements• I am the lead designer on a new product offering. After a year of detailed research and development I have produced a feasible concept that is ready to undergo prototyping.• Successfully redesigned, existing roof windows that are more desirable, conform to CE marking standards and have improved thermal efficiency values.• Designed and project managed a sister website to the main Rooflight Company website that celebrates the Bespoke Design teams capabilities. I produced the artwork for the website and worked with the developer to ensure he maintained the design intent.• After 10 months at the Rooflight Company I helped recruit, employ and train two placement students. I enabled them to grow into professional designers and maximised their potential at the Rooflight Company so they became a valued part of the team assisting with research and development.

JUNIOR DESIGNER MERU JULY – OCTOBER 2011MERU is a charity that design and manufacture products for children with disabilities.Responsibilities• Design and develop the TravelChair, a supportive chair that enables children with disabilities to fly on commercial air crafts. Produce a product that meets the needs of the user, conforms to aviation legislation and can be manufactured to a tight budget.Achievements• I increased the pace of development for the Travelchair by bringing my knowledge, experience and passion for user centred design to the team.• I was employed for a 10 week internship however this was extended by 4 weeks so my skills could be maximised to get the product to manufacture sooner.

Education.Loughborough University (2007 - 2011)First class honours - Industrial Design & Technology (BA) & a Diploma in Professional StudiesSelected to exhibit at New Designers 2011A Level (2007) - Design & Technology (A), Art & Design (A), Business Studies (B)GCSE (2005) - 1A*, 5A, 3B - including maths and English

Computing Skills.Design Skills.

Interests.

JUNIOR DESIGNER HJC DESIGN JUNE 2010 – 2011HJC Design is a fast paced product design consultancy that specialises in the medical, automotive, sport and consumer markets.Responsibilities• Produce exciting concepts that meet the clients brief. Work with the client to develop the chosen brief and develop the product for manufacture.• Create concept ideas that demonstrate the company’s capabilities on design blogs.Achievements• During this time I developed from a student to a professional designer. I gained invaluable industry knowledge and learned the tricks of the trade that provided me with the skills to achieve a First Class degree.• I was the first placement student at HJC Design. I have since been told that I set the benchmark high for the following placement students.

ADMINISTRATOR, NHS NW LEADERSHIP ACADEMY, LEEDS MAY 2001 – SEPTEMBER 2011SKI GUIDE, SKI 2V LTD., COURCHEVEL FRANC DEC 2010 – APRIL 2011RECEPTIONIST, TEMP FOR HAYS RECRUITMENT OCT 2010 – DEC 2010

Certified Solidworks Associate | Solidworks 2014 | Photoview 360 | Photoshop | Illustrator | InDesign | Therm: thermal simulation software | Pro-engineer | Inventor | Microsoft office 365

Design for Manufacture | User Centred Design | Documentation | Proposals & Reports | Visual Communication | Planning & Instigating Projects | Attention to Detail | Injection Moulding | Metal Fabrication | Vacuum Forming | Sand Casting | Time management

Running | Mountain & Road Biking | Skiing | Walking | Camping | Cooking & Baking | Crafts & Graphics

emma.harris89@hotmail.com

+(44)7729 808334

16 Millbrook Street, Cheltenham, GL50 3RP

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