old prjct 9
Embed Size (px)
TRANSCRIPT
-
7/31/2019 old prjct 9
1/95
CHAPTER 1
INTRODUCTION TO THE STUDY
-
7/31/2019 old prjct 9
2/95
INTRODUCTION
Cash Management is the management of the cash balances of a concern in such a manner as
to maximize the availability of cash not invested in fixed assets or inventories and to avoid the
risk of insolvency. According to Keynes there are three motives for holding cash: the
transactions motive, the precautionary motive, and the speculative motive. The most useful
technique of cash management is the cash budget.
Cash management means improvement of the cash flow of a business and reduction of the
financial risk. Liquidity has become one of the scarce resources and it has become more
expensive. It is therefore sensible actively to optimize our working capital. In addition to the
improved cash flow through a reduced amount of tied-up funds, you may also avoid unnecessary
losses on for example debtors, reduce the purchase price through constructive analysis and active
dialogue with suppliers, obtain optimum balancing of the supply chain, etc.
BACKGROUND OF THE PROBLEM
In a business anything done financially affects cash eventually. Cash is to a business is what
blood is to a living body. A business cannot operate without its life-blood cash, and without cash
management, there may remain no cash to operate. Cash movement in a business is two-way
traffic. It keeps on moving in and out of business. The inflow and outflow of cash never
coincides. Important aspect which is unique to cash management is time dimension associated
with the movement of cash. Due to non-synchronicity of cash inflow and outflow, the inflow
may be more than the outflow or the outflow may be more than the inflow at a particular point of
time. This needs regulation. Hence there is a direct need to control its movement through skillful
cash management. The primary aim of cash management is to ensure that there should be enough
cash availability when the needs arise, not too much, but never too little.
Good cash management leads to good finance management. Active and gainful cash
management policies designed to speed up turnover, maximize return on investment. Efficient
management of cash will ultimately result in maximization of the owners wealth.
-
7/31/2019 old prjct 9
3/95
INDUSTRY PROFILE
The Minerals and Metals industry has been flourishing since ancient times.Fr.Williams
Gregor in the year 1879 discovered ilmenite in konwat in England. He found that the black sand
contains some important metal but he failed to discover it .in 1875 a Hungarian scientist MartinKeinwitch found the same metal contents in the refine minerals. The metal was named
TITANIUM after of Greek methodology. The geographical survey of India found the presence
of monazite in the coastal sands of kerala.Besides the minerals deposits are found in
Tamilnadu,Orissa because of which they also have well established mineral industries.
Industries play a significant role in almost every economy but India context it is an
important as oxygen for breathing. Industrial development has been accorded great importance in
Indian planning. On account of industrial development there is increase in production,
employment and national income. India is the second largest growing economy in the world.
This is equally applicable to the Titanium Dioxide industry.
Titanium Dioxide pigment is authority white powder with high capacity, Brilliant
whiteness, excellent covering power, and resistance to color change. These opportunities have
made it authority valuable pigment for authority broad range of applications in the paint, plastic
goods, inks and paper.
The pigment is manufactured by processing naturally occurring Titanium containingRutile or Illmenite minerals. Rutile is an impure form or Titanium Dioxide, where as illmenite
contains titanium combined with iron as authority compound oxide. Though common throughout
the world, they are most readily exploited in Australia, USA, India and South Africa. Titanium
bearing minerals found in the coastal sands of the western Kerala coast and in the eastern region
on Tamil Nadu and Orissa. The minerals sands on the 22km belt in southern Kerala is said to be
one of the deposit. India today possesses the richest technology for the manufacture of Titanium
Dioxide through the sulphate and chloride route.
The two public sector manufactures, TTPL (Titanium tetra chloride Ltd) and KMML
have substantial capacity addition programmes. The capacity of TTPL is expected to touch
30000TPA by 2007 and that of KMML is expected to touch 100000 TPA by 2008, apparently,
-
7/31/2019 old prjct 9
4/95
with the above capacities, both TTPL and KMML will produce Tio2 beyond the requirement of
the country. Keeping this in mind, both these units have started tapping the global market.
Currently there four unit in India engaged in the manufacturing of Tio2 pigment (Rutile &
Anatase) with a total combined capacity of 44560 metric tons per annum. These units are:
1)Kerala minerals and Metals Ltd Chavara, Kollam.
2)Travancore Titanium products Ltd, Trivandrum.
3)Kilburn chemical Ltd, Chennai.
4)Kolmark chemicals Ltd, Kolkata.
Titanium Dioxide is one of the top 20 inorganic chemicals of industrial importance. It is
the most important pigment material used. Titanium Dioxide has the highest refractive index
among the known materials and hence it imparts best pigment properties such as hiding power,
capacity, etc. Titanium Dioxide is the whitest of the White Pigments. It is used extensively in
paint, paper, plastic and other industries. High purity titanium dioxide is an important electronic
material First successful attempt to produce relatively pure titanium dioxide from ilmenite ore
was made by Rossi in USA in 1908. The first titanium pigment company which intially produced
composite pigments commenced production at Niagara Falls in 1918. Since those days and even
today USA has been in the vanguard of development of titanium dioxide industry. Anotherimportant landmark in the history of titanium dioxide was development of improved method of
thermal hydrolysis by Blumenfeld in 1920 in France. The technology was licensed to a number
of companies in Europe as well as in USA.
TITANIUM DIOXIDE INDUSTRY IN INDIA
The Titanium Dioxide industry is growing worldwide. The Indian reserves of Illmenite
and Rutile is expected to be around 6 crores tones. Beach reserve is also seen in Rathnagiri
(Mahi), Ganjan (orissa) and Srikakolam (AP).The reserve in Kerala and Tamilnadu is around 25
million tones, there are about 20 million tones reserves in Orissa. This information threw right in
to the possibilities of new manufactures and competitions in Titanium Dioxide pigment Industry
in the Indian market with the increasing demand for the paints, rubber, plastic and printing ink
-
7/31/2019 old prjct 9
5/95
etc. The arrival of new manufactures will be more in the near future. This will ultimately results
in tight competition.
The demand of TiO2 highly depended on the finished products likes plastic, paint ,rubber
,paper ,printing ink, etc. The demand for the high quality Titanium Dioxide will increase the
profitability of the business.
The US$10 billion titanium dioxide pigment industry improved profitability in 2009
compared to 2008, as variable costs reduced at a faster rate than selling prices. Leading
producers also idled high cost plants during the year, leading to improved asset portfolios. A
rebound in demand in the second half of 2009 had plants winding back to full production rates.
TZ Minerals International Pvt Ltd (TZMI) announced that, according to its annual independent
in depth analysis of the global TiO2 sector, the weighted average manufacturing cash cost
decreased by 11% in 2009, while at the same time sector revenues contracted by only 4.5% on a
US dollar basis. The net result was a further rebound in the industry revenue to cash cost (R/C)
ratio to 1.21, taking the sector back to profitability levels last seen in 2006.
There was a significant decrease in the number of plants operating in a negative cash-
margin position in 2009. Whereas in 2008 TZMI calculated that 27% of the output that year was
operated with negative cash margins, in 2009 that had decreased back to 11%, or 16 plants. Inparticular sulfate producers saw significant relief in the form of low sulfuric acid and energy
costs, while some global producers have reset their portfolios by idling high cost plants said
David McCoy, Senior Partner at TZMI. In 2008 there were only 5 sulfate plants with costs
below the industry weighted average. In 2009 the number increased dramatically to 14 plants,
representing 15.5% of the production in the study. The differential in operating cost structures
between chloride and sulfate process plants nearly halved in 2009 over 2008 levels, coming back
in line with the differential last seen in 2006.
In 2009 global pigment demand was estimated at 4.68 million tonnes, down 3.0% from 2008.
Regionally, the main consuming markets for TiO2 pigment are the major industrialized
economies of North America, Europe and the increasing role for China. Per capita consumption
-
7/31/2019 old prjct 9
6/95
is highest in North America and Western Europe. The greatest opportunities for growth lie in the
less developed high population economies, led by China and India.
Higher titanium feedstock prices are expected to be fully rolled out by 2011 to support
much needed investment decisions by the suppliers. Pigment manufacturers will have to pass
through reasonable price increases over the ensuing period just to tread water. Capacity
utilization rates are expected to rise sharply as the global supply chain is restocked. There will
still be an extended period of price and profitability recovery until global producers will commit
to brown fields expansions. There are not expected to be any new pigment plants built outside
China before 2012.
In India the titanium dioxide industry arrived almost with the dawn of independence.
First plant was set-up by the erstwhile State of Travancore in 1950. However, thereafter the
growth of the Indian industry has been rather sluggish. The per capita consumption of titanium
dioxide in USA is about 3.4 Kg.The consumption in Asia-Pacific region is about 0.2 Kg. The
Indian consumption, however, is extremely low at less than 0.05 Kg.
Titanium dioxide is produced and marketed in two grades. These are Rutile and Anatase.
Rutile has close packed structure whereas Anatase has, more open structure. Rutile has higher
density, higher refractive index, better resistance to chalking and higher hardness. Because ofhigh refractive index, titanium dioxide pigments exhibit the highest hiding power. If the hiding
power of Rutile is placed at 100 that of Anatase is 78. The hiding power of other common
pigments such as zinc sulphate, litho phone, white lead etc. ranges between 39 to 10.
The percentage of consumption in different sectors varies from country to country. In
USA coatings account for 51%, paper 24%, plastics 14% and other usages 11%. In most
countries, however, the share of usage in paper industry is lower at about 6-9%. The share of the
plastic industry is growing in all the countries.
Presently titanium dioxide is being manufactured in India by three companies. These are
Travancore Titanium Products Limited, Trivandrum, Kerala Minerals and Metals Limited,
Quilon and Kolmac Chemicals, Calcutta. The titanium dioxide industry is growing worldwide. A
number of new projects are on the ground. There is scope for another 10 major projects
-
7/31/2019 old prjct 9
7/95
worldwide before the end of this century. Considering the wealth of mineral and technology
resources we have, we must ensure a due share of this global expansion of titanium dioxide
capacity for India.
World scenario
The use of Titanium Dioxide (Ti02) is very vast and it is produced in various parts of
the world at different levels, which includes multinational companies as well as small scale
companies. The credit of recognizing the existence of titanium goes to amateur geologist and
paster William Gregor i n 179l.The oxide was independently rediscovered in 1795 by Germen
chemist Martin Henrich Klaporth i n Rutile from Hungary.Kiaporth found that it contains a new
element and named it for the Titan of Greek mythology.
Titan is a God who is very hard to be pleased and since the reactivity of pigment
was feasible to almost anything. The use of Titanium minerals in welding electrode coating
gained acceptance inmid thirtees.Titanium metals has been of commercial importance since
1948.Mining of limonite is carried out several countries like Australia ,Norway ,Sri Lanka
,Malaysia ,South Africa. India
The first titanium pigment company which initially produced composite pigments
commenced production at Niagara Falls in1918.The first commercial product of titanium
was an alloy addictive to steel, where Ferro alloys were developed in commercial scale.
Titanium is far more stable than any other pigment. Its perfect non toxicity and chemical
inertness make it an ideal choice as a white pigment. The light scattering property of finely
TitaniurnDioxide is unmatched by any other non material. The chemical is available in two
crystalline forms, viz Anatase and Rutile, which are of much commercial significance. The
relatively softer anatase is the right material delustering ar ti fi ci al fibres.T i02 i s the whitest
of white pigment and has replaced less effective pigments. This is because of the unique
combination of its superior properties of high refractive index, low specific gravity, high
hiding power and opacity and no toxicity. It also has high tinting strength and dispersion
properties as well as chemical stability. The Ti02 marked is unique in that white it is a
product approaching 100 years old; there are still no functional alternatives that provide the
-
7/31/2019 old prjct 9
8/95
same value in use of customers. The industry has gone through a metamorphosis in the past
decade. Looking over the next 20 year, at least some new Ti02 pigment will be made, through
most of the industries additional capacity will come from expansion pigment consumption
rose sharply in Western Europe and Asia or Pacific (excluding Japan) during the year
2000.East Asia is presently the most attractive region in the world.
The event t h a t revolutionized the Ti02 industry wa s the development of chloride
technology by M/s DuPont around 1959.The chloride technology took the US industry in
short span. Most of the sulphate route plants was closed or replaced by chloride route plants.
Usage of Ti02 extremely widespread over 170 countries each spend over and US 1 00000
per year on Ti02 pigment .Internationa l trade accounts for 55% of global consumption. The
total reserve of limonite in the world is estimated to be approximatel y 1 7 2 2 million tones.The range of heavy mineral deposit is found in the eastern and western coast of length 60km.
Ti02 was first produced commercially in 1923 and accounts for approximately 75% of
the total volume of pigment production. Ultra fine grades of Ti02 h a v e a primary particle
size or 10-50 km and are used predominantly as ultra violet blockers in sunburns and plastics
and in the catalyst most commerc ial Titanium Dioxide products are coated with inorganic and
organic compounds to control and improve surface properties
In the world there are about 14 major producers of Ti02. Ti02 is produced in 5
nations, which MNL with large installed capacities
Top players in the world
DuPont co, Wellington, USA Ishihara Ltd, Japan Rhone Poulence, France Bayer Lever Kusen, West Germany Kelmira Helsinks, Finland
-
7/31/2019 old prjct 9
9/95
Hoitex, USA Millennium, Germany Fletcha Titanium Products, New Zealand Henduck, Korea
National Scenario
The Titanium Dioxide is growing worldwide. In India the Titanium Dioxide industry
arrived almost with the drawn of independent . India has a large reserve of beach coast of
Kerala and in the eastern region on Tamil Nadu and Orissa. Beach sand contains the
important heavy minerals such as limonite, rutile, leucoxene, zircon and silliminite.The
Indian reserves of limonite and rutile is expected to be around 60 million. The reserves inKerala and Tamil Nadu arc around 25 million tones. Beach reserve is also seen in
Ratnagiri (Mahi). Ganjas (Orissa), Srikakolam (A.P). These are about 20 million tones
reserves in Orissa. This information threw light in to possibilities of new manufactures and
competitions in Ti02 pigment industry in the Indian market with the increasing demand for
paints, rubber, plastic and printing inketc...The arrival of new manufacturewill be more in
the near future. This will ultimately results in tight competition. The demand of Ti02 highly
depended on the finished products like plastics, paints etc... The demand for the high quality
Ti02 will increase the profitability of the business.India today posses the richest technology
for the manufacture of Titanium Dioxide through the sulphateand chloride process.
India has a wealth of Titanium minerals with very low ratio of resource to utilization.
A sound Titan ium Dioxide industry is essential to ensure optimum utilization of these
resources as well as to develop a vibrant industry in the field of this strategic mineral. Although
some technology baseis available in the country for both sulphate and Chlo ri de processes of
Ti02 pigment manufacture, additional imports of knowhow and technology are considered
essential to update the existing sulphate and chloride technologies in the country. The Indian
raw material may be upgraded to synthetic rutile or Titanium slag being exported to fetch
better returns. Presently synthetic rutile is being manufactured in the country by I.R.E,
K.M.M.L and three other private companies. Another major project is likely to be set up
-
7/31/2019 old prjct 9
10/95
for manufacture of Titanium slag that can be used for sulphate process, chloride process and
for the manufacture of Titanium sponge.
The Titanium Dioxide in dust ry is growing wo rl dw id e. A number of new projects
are on the ground. The Titanium Dioxide is a product which has to be sold basically in the
international market in competition with multinationals. Thus only a well planned
technolo gy and fi na ll y sound p ro j ec t will succeed. The .advantages under the
environment are ready availability of quality feed stock, low labor cost and less stringent
pollution Laws. The disadvantages are lack of technology, high power cost and uncertain
power availability.
Top players in India
The two public sector manufactures: TTPL (TITANIUM TETRA CHLORIDE LIMITED),
K.M.M.L (THE KERALA MINERALS AND METALS LIMITED). Currently there are 4
unit in India engaged in the manufacturing of Ti02 pigment with a total combined capacity of
44560 metric tons per annum.These units are:
K.M.M.L Travancore Titanium Products Limited, Trivandrum Kilburn Chemical Limited, Chennai Kolmar Chemicals Limited, Kolkata
The Indian paint industry has recorded growth of around 8 0 % during the previous years.
The Indian paint industry is expected to expand to almost 1.6 and 1.75 million metric tons by
the year 2005. The current per capita consumption of paints at around 5 kg as compared to
between 15 kg and 20 kg in the developed countries, that leaves considerable potential in the
overall demand ofTi02 in India, which is based on 8% growth.
State Scenario
At present in Kerala, T.T.P and K.M.M.L are the only two manufacturers who produce
Titanium Dioxide pigment. Indian Rare Earth Ltd a Govt of Indian undertaking has a mineral
separation unit in chavara which separates minerals from each sands.K.M.M.L have a mineral
separation unit in coast area. Bringing more to your everyday life K.M.M.L touches in numerous
-
7/31/2019 old prjct 9
11/95
ways. Be it the dress you wear, the cosmetic you use, the medicines you take, the paints you
decorate your home .Ti02 is there. It is the only integrated Ti02 factory having mineral
separation, mining, synthetic rutile and pigment production plant. Manufacturing Ti02 through
the chloride route, K.M.M.L produces very pure Rutile grade titanium Dioxide pigment.
The different grades churned out by K.M.M.L under brand name "KEMOX" has a ready market
which asks for more. The commendable work in the research by the R&D department has also
helped K.M.M.L to add more colors to its portfolio. K.M.M .L is used chloride technology.
K.M.M.L is also known as Titanium Complex". K.M.M.L is the only zero debt industry in
Kerala
-
7/31/2019 old prjct 9
12/95
COMPANY PROFILE
The KMML was established by a private entrepreneur in 1932 as F.X. Peraira and sons
(Travancore) Pvt. Ltd. During 1956 this concern was taken over by the state govt and was placed
under the control of its industries department. The units were converted as a limited company
with effect from 1.4.1972 in the name of Kerala Minerals and Metals Ltd
India is one of the pioneers in the field of mineral sand industry in India Kerala Minerals and
Metals Ltd (KMML) is a fully owned Kerala Govt Enterprise. There are about 2000 employees
in the company at present that are helping KMML to grow.
KMML, a fully owned Kerala Govt Enterprise is the worlds first fully integrated
Titanium Dioxide plant .Since its inception, KMML has made an incredible mark in the field of
mining, mineral processing and manufacturing. With the state of art factories at
Shankaramangalam and Kovilthottam, KMML has won national acclaim for its impressive
performance. KMML is the Indias first and only manufacturer of rutile grade Titanium Dioxide
by Chlorine route. KMML products are marketed under the brand name KEMOX. KEMOX RC
822 is a multiple application pigment which is in great demand in the world market. KMML also
produces other grades of Titanium dioxide pigment like RC 800 PG, RC 800, RC 813, and RC
808.Product range includes Titanium Tetra chloride, Illumenite , Rutile, Leucoxene and
sillimanite which are the basic raw materials for variety of industrial uses.
KMML also manufactures iron oxide bricks used for building purposes. The production
of these bricks from waste iron oxide is an in-house development. Close access to one of the
worlds richest beaches helps KMML retain its leadership. KMMLs Titanium pigments are
reputed for their high degree of gloss, tint retention capacities and ease of dispersion. These
qualities give KMML affordable indent. These qualities give KMML affordable identity in this
industry. KMML is certified ISO 9002 in the year 2000 for implementing world class quality
standards.
According to the corporate plan, by 2007-2008, the domestic revenue generation will be
less than 30 percent. They have already proved their capacity to produce internationally
adaptable quality product at competitive prices.
-
7/31/2019 old prjct 9
13/95
The present global demand of Tio2 is 50 million tones, which is produced by 71
companies around the world. Of this, 29 million tons of Tio2 is produced by the chloride route
by 26 companies; he remaining 21 million tones are produced by 45 companies through the
sulphate process. This it is a clear indication that in the global market, the chloride technology
products are most in demand.
To increase its presence in the international market and counter the import competition,
KMML is all set to expand its Tio2 production capacity. The capacity increase will move in a
phased manner to 45000 tones to one lakh tones. To achieve this, capacity of the mineral
separation (MS) plant is being raised from present 50,000 tones to two lakh tones of illmenite.
Besides a new MS plant, it is planning set up a 1.3 lakh tones synthetic Rutile plant. As per
current estimate, the first phase expansion would involve and investment of 150 crore while theentire expansion programme would cost an estimated Rs.750 crore. The entire expansion process
is planned without any imported technical know-how or any major external borrowings other
infrastructure. The company has to deal with fierce competition in the international markets as
well as in the domestic market with import duties coming down every year.
History ofK.M.M.L
F.X.Pereira &Sons (Travancore) Pvt. Ltd. was established by a dynamic Indian
entrepreneur, late Sri J .E.A. Pereira who was a man of vision and foresight. Under his able
management the company prospered in spite of the vagaries of foreign market and the
competition from the other three firms which were of foreign ownership. Sri Pereira
constantly tried to improve the mineral separate on technology and for this purpose he
experimented with the latest ideas then available, even before they had been fully tried in the
technologically advanced countries. He also attempted to take up further processing of the
minerals after separation. By mid 1950s his company face financial crisis. Large amounts
due to the state Government by way of taxes and r o y a l t y fe l l in to arrears and the State
Govt. took over the management of the company in January 1 9 5 6 .
From 1956 to 1 972 the company was run by the Industries Department of Govt.
Kerala under the name "F.X.P. M I N E R A L S In 1956. Sri Pereira passed away in April
1971 the ownership of the company was transferred to the State Govt. through a sale deed
-
7/31/2019 old prjct 9
14/95
executed by the legal heirs of Sri Pereira. By that time the market for the minerals had
improved. The State Govt. had come to realize that the mineral deposit of was the richest
mineral asset of the State and that it had to be exploited on a larger scale for augmenting the
State's revenue and certain employment opportunities. A fully owned State Govt. undertaking
by name THE K E R A L A MINERALS AND METALS LIMITED". This company took
over the assets and liabilities of F.X.P. Minerals
F.X.P. Minerals used to supply llmnite to Travancore Titanium Products, which
came into pigment industry in 195l.increasing demand for pigment in the country opened
the eyes of the Govt. and some private entrepreneurs, to the great potentiality that existed
in the field. The State Govt. took up and completed an expansion ofT.TP in 1973.K.M.M.L
was entrusted by the state Govt. in this task.
Kerala Minerals and Metals Limited are now engaged i n mining and separation of minerals
in the plant which it inherited from F.X.P Minerals. Recently improvements were made in the
plant. Adding some new machinery. A major portion of the production is now marketed in
India and the company has exports i n 55 countries. The company now enjoys 2000 people.
The company has Mineral Separation Unit, Titanium Dioxide Pigment Unit and Titanium
Sponge project
Milestones of K.M.M.L
1974: Letter for intent for the production of 48000 tones of Ti02 pigment throughChloride
Process technology .Collaboration agreement with:
Benelite Corporation of America, USA -Synthetic Rutile Plant WoodallDuck ham.
UK- ARP
Kerr Me Gee Chemical Corporation, USA- Titanium Dioxide pigment
1979: Constructionof plants started at Sankaramangalam , Chavara.
1983: R&D recognition for K.M.M.L laboratoryby DSIR.
1984: Commissioned the first integratedTi02 plant in the world
-
7/31/2019 old prjct 9
15/95
Launched for the first time in India. Rutile grade Titanium Dioxide pigment
Under trade name KEMOX RC - 822
1992: Launched another grade of Ti02 KEMOX RC 800
1992: Launched plasticgrade pigment KEMOX RC 800 PG
1992: Won the first nationalaward for in the efforts in industry for
Technology absorption under TAAS programmesby DSIR
1997: A newgrade pigment for the new water based paintapplication was
Introduced KEMOX RC 813
1998: Launched another improved grade pigment KEMOX RC 822 SG
(Renamed as KEMOX RC 802)
1998: commercial production of Iron Oxide Bricks from the waste Iron Oxide
-An innovative development by in house R&D
1998: Supported Combustion process was successfully commissioned in one of
The streams of Oxidation plant. This in house developed process is significant
Breakthrough which enables K.M.M.L to improve productivity Of
The plant and further capacity enhancement.
1999: By pass system in both streams and support combustion system in other
Streams were also commissioned.
1999: Erected and commissioned one more chlorinator in chlorination section.
2003: New modern Lime Preparation Plant (LPP) for efficient neutralization was
Commissioned.
2004: commissioned new OM plant and added two more digesters in IBP.
2004: commissioned a new product packaging machine, modern energy efficient
-
7/31/2019 old prjct 9
16/95
Filter and drier system, DCS system in Unit 400.
2005: World class QMS like ISO 14001 and OSHAS 18000 Implemented.
2006: Capacity enhancement to 40000MT.
2006: Foundation stone laid for Titanium Sponge Plant.
2007: Commissioned Recovery Cyclone.
2008: commissioned new ETP sludge and oxide pond.
2009: Development of Nano Titanium particles in laboratoryscale.
2010: Introduced new production method for Titanium Sponge with the
Help of DRDO&ISRO.
2011: Integration of new premises for Titanium Metal production.
VISION
Be a world class product ofmineral sand based value added products''
MISSION
To become the nodal agency for promoting and establishing mineral basedindustries in the state to value addition and effective and controlled
exploitation of the minerals reserves.
To develop adequate supply base for the services and utility for developmentof the mineral based industry.
To create more awareness about CSR for chemical industries in the state. To become the leader in controlling Green house Gas emissions. So as to
promote the concept of Green Earth.
-
7/31/2019 old prjct 9
17/95
K.M.M.L has a worldwide reputation and socially responsible company with an
eco friendly image. The company derived strength from its dedicated manpower and customer
organization.
Objectives ofK.M.M.L
To exploit the minerals wealth abundantly available in the coastal belt. To manufacture value added products like Titanium Dioxide and Titanium
Metal through chloride route technology.
Large scale generation of employment in the state. Over all development of local area in particular state in general.
Key success factors
Encouraging innovation &technology. Training and empoweringthe work force. Caring for requirements of the society. Compliance with documented quality system. Customers driven continuous improvement.
Management
On the top of K.M.M.L there is a Chairman, he is the principal secretary to
Industries Department of Kerala Government. But he is only a part time Chairman since his
position changes. The Managing Director is the head of K.M.M.L. He is appointed for a
period of 3 years. He is entrusted to co-ordinate all the functions of the organizationon behalf
-
7/31/2019 old prjct 9
18/95
of the Govt. Board of Directors are promoted ofK.M.M.L and they are 6 in number, who were
appointed by the Govt. of Kerala. They are appointed for a period of 5 years but the Govt.can
change them as they with.
Future Plans
l. Existing Ilmenite Beneficial Plant 5000 unit per annumcapacity utilization.
2. Titanium S p o n g e P lan t 5 0 0 m e t r i c tons i n co l l ab or at io n wi th VISMA
Technology.
3. Introduction of mineral research Institute. .
4. Introduction of unit 100 Titanium plant oxygen plant.
5. Introduction of new fluid dispend boiler.
6. Enhancementof Mineral Separation Unit.
7. Introduction of a NANO pigment plant.
8. Introduction of Titanium oxychloride production.
9. Introduction of filter plus plant iron oxide cake production.
10. Introduction of additional chlorinators and Titanium Tetra Chloride plant
11. Implementation of social accountability standards SA 8000.
Corporate Social Responsibility
A desalination plant ensures that ground water levels arc maintained at safe levels
and the ecological balance is not affected due to the water requirements of the company). A
centralized effluents neutralization plant which ensures that no harmful wastes are let out.
Provision of drinking water for surrounding villages has been provided through 52 km of
pipeline. Regular medical camps and other programs aimed at improving health and
hygiene of employees. Financial assistance is given to schools, clubs, an d o t h e r charitable
bodies for pu r c h a s i n g books, furniture and sports goods.
-
7/31/2019 old prjct 9
19/95
Technical collaborations
The company received a letter of intent for 48000 tons ofTi02 pigment using Chloride
route technology in 1974. The K.M.M.L entered into technical collaboration with
multinational corporations like M/s Kers Mc Gee Chemical Corporation of USA for
Titanium pigment production, M/s Benedict Corporation of America for JBP, M/s Woodall
Duk ham for ARP. MECON, a Govt. of India undertaking did the detailed engineering.
Awards and recognitions
International gold medal award for qualityand efficiency in 2003
APCJ award from ASIA PACAFIC COATING FORUM for the BEST
INTERNATIONAL MARKETING CAMPAIGN in May2003
Award for R&Defforts in industry in 1992
FACT MKK Nair Memorial Productivity Award in 1993-1994
Energyconservation Award in 1999
FACTMKK NairAward in 1999-2000
FACT MKK Nair Memorial Productivity Award in 2000-2001
Energyconservation Award in 2001
CAPEXIL Award for best export performancein 2003, 2004&2005
National Awa rd f or b es t r ev enu e p er fo rmed by G ovt .of Indi a in
2003&2004
-
7/31/2019 old prjct 9
20/95
Product Profile
SL No PRODUCTS APPLICATION
1 Titanium Dioxide Paints , Printing inks Plastics,Paper,
Rubber, Textiles, Ceramics
TitaniumTetra Chloride
Titanium Dioxide Pigment,Titanium
Sponge/ metal, Titanium Salts, Titanium
oxychloride, Buty Titanate.
3 Rutile Welding electrodes, Titanium compounds,
Titanium Dioxide Pigment, Titanium Sponge/metal,
Titanium Tetra Chloride
4 Ilmenite Synthetic Rutile, Titanium Dioxide
Pigment, Titanium Tetra Chloride, Ferro Titanium
alloys, Welding electrodes, Titanium dioxide Salts.
5 Leucoxene Welding electrodes, Titanium Dioxide
Pigment, Titanium compounds, Titanium
Tetra Chloride
6 Zircon Ceramics, Foundries Refractories, irconium
Chemicals, Zirconium metals, Nuclear technology
7 Silimanite High temperature refractory ceramics
8 Iron oxide bricks As building material
-
7/31/2019 old prjct 9
21/95
At present K.M.M.L produces about 6 grades of TiO2 pigments are produced in K.M.M.L ,their
main properties use are:
GRADE MAIN PROPERTIES USES
RC800 Excellent tining, strength good gloss,
good dispensability, high brightness.
Interior glass and semi gloss paints,
interior decorative and industrial paints
,wood finishes , and most printing ink
applications.
RC802 Excellent balance of optical properties
and durability
High performance multipurpose
products.General architectural interior
and exterior finishes, marine , coal andpower coatings,all classes of waterborne
and solvent based coatings.
RC808 Good dispensability , excellent
dispensability
Used for coating with glass to which
prevents the spreading of water. This
helps the automobile industry to design
the vehicle without using any wipers.
RC813 Excellent haze free gloss and gloss
retention , high tining strength, high
dispensability
Malt decorative and emulsion paints, matt
printing inks.
RC822 High hiding power in high PVCformulations, good dispensability, good
durability ,high brightnes.
Exterior applications and power coating,water and solvent based paints, decorative
and industrial coatings.
-
7/31/2019 old prjct 9
22/95
RC800PG Finer particles size, blue under stone
and good dispensability.
Plastics , rubber and floor tiles.
Quality System
IS09001-QMS
K.M.M.L was certified for quality standard IS09001:9004(1nternational
Organization for Standardization )in June 2000 and was rectified and upgraded to ISO 9001 :2000
QMS in November 2003 for its Total Production Unit.
ISO 14001-Environment Management System
Bureau Virtues Quality) International (BVQI ) issued the certificates with accreditation
logo UKAS(United Kingdom Accreditation Services) improve the environmental performance
goals, monitor and measure effectiveness, correct deficiencies and problems ensuring
authority, good housekeeping and review its management system to promote continuous
improvement.
Environment Policy
a. K.M.M.L has also introduced a number of social welfare schemes forWelfareof people.
b. Drinking water supply for surrounding villagesthrough a 25 km pipelineNetwork.
c. Conducting medical camp /hygiene/health program for the public i n
Association with charitable organizations.
-
7/31/2019 old prjct 9
23/95
d. Offering financial assistance to local schools and clubs for the purchaseOf books, furniture, sports goods .etc...
e. Supporting rural electrification.
OHSAS-18001 Safety Management System
Work place safety is emerging as one of the key risk management and regulatory
compliance focus areas among ma ny global companies . OHSAS 18001(Occupational
Health and Safety Assessment Scheme) is authority consensus standard developed
in1999 by an independent group of national standards bodies and certification bodies.
Pollution Control
K.M.M.L has elaborate pollution control system with respect to both air and
water pollution. The waste (acid) from IBP is send to Effluent Neutralization Plant
(ENP).ENP consists of Primary Neutralization Tank (PNT) and secondary
Neutralization Tank (SNT) where it is treated with Caustic Soda solution. The totally
neutralized slurry from the SNT is pumped to 50000m3 capacity setting pond provided
with impervious clay, polythene lining at bottom side, where the solids are settled. The
day solution from setting pond of 25000m3 capacity where the balance solids are
allowed to settle the clean water from the polishing pond meeting all specification
situated by pollution control board authorities is pumped in to the Arabian Sea. All
gases from Chlorination, Oxidation, IBP and ARP arc scrubbed water /line/ caustic
solution to absorb the toxic gases diluted with fresh air and only let out to theatmosphere through tall slacks.
-
7/31/2019 old prjct 9
24/95
CHAPTER 2
BACKGROUND OF THE PROBLEM
-
7/31/2019 old prjct 9
25/95
LITERATURE REVIEW
Cash is the important current asset for the operation of business. Cash is the basic input needed
to keep the business running on a continuous basis. It is also the ultimate output expected to be
realized by selling the services or product manufactured by the firm. Thus, Cash management isone of the key areas of working capital management. The basic objectives of finanacial
management are to match the inflows and outflows of cash and ensure the liquidity and adequate
cash position of a concern during a particular period.
Its efficient management is crucial to the solvency of the business because cash is the
focal point of the funds flows in a business. It can be understood in two senses, one is actual cash
held by firm and deposits withdraw able on demand, and in another sense it includes marketable
securities, which can be convertible into cash immediately
The goal of cash management is to reduce the amount of cash that being used within the
firm. So as to increase profitability, but without reducing business activities or exposing the firm
to undue risk in its financial objectives.
Cash flows in connection with credit serve to introduce the concept of Float which is
the time lag or delay between the moment of disbursement of funds on the part of the customer
and the moment of receipt of funds on the parts of the seller (ie.,mail time, processing time, and
clearing time with the banking system)
Meaning of cash
The term cash has a variety of meaning. In a narrow sense, that it includes coins,
currency notes, bank drafts, withdraw by cheque on demand and bank balances in bank accounts.
In broader sense, the term cash refers to as near cash assets. Cash is both a fundamental resource
and the means by which the entity acquires other resources. To manage cash is to manage the
entity's ability to purchase assets, service debt, pay employees, and control operations. Thus,
effective cash management directly correlates with the entity's ability to realize its mission,
goals, and objectives.
-
7/31/2019 old prjct 9
26/95
Cash Management comprises of a series of activities aimed at efficiently handling the
inflow and outflow of cash. This mainly involves diverting cash from where it is to where it
is needed. In other words, cash management is the optimization of cash flows, balances and
short term investments. Cash in this context, may refer either to cash in the form of currency, or
to other equivalents such as cheques, drafts, deposits, among others. While organizations may
hold other assets which can potentially be converted to cash, cash management essentially
deals with the management of liquid cash and near-cash assets such as marketable securities
and time deposits, which can be readily converted to cash. The primary feature of such
cash balance is that it has no earning power. Nonetheless, it is crucial to organizations for
three main reasons:
TransactionReady cash balances are vital for routine transactions including purchases, operating
expenses, wages, and other payments such as dividends, taxes and so on.
Precaution: There may be unanticipated cash requirements as a result of suddenincrease in inventory costs, delay in collection of receivables, among others. And
maintaining ready cash balances is essential to deal with such unforeseen expenses.
Speculation: Reserving cash balances is also crucial when firms anticipate decline inprices of raw materials, reduction in interest rates for buying securities, availing early
payment discounts, among others.
MOTIVES FOR HOLDING CASH
1. The transaction motive
The transaction motive requires a firm to hold cash to conduct its business in the ordinary
course. Firms are in existence to create products or provide services. Production and
supply of products results in cash inflows and outflows. Firms hold cash in order to
satisfy the cash inflows and outflows needs that they have.
-
7/31/2019 old prjct 9
27/95
2. The precautionary motive
The precautionary motives are needed to hold cash to meet contingencies in the future. If
expected cash inflows are not received as expected cash held on a precautionary basis
could be used to satisfy short term obligations that the cash inflows may have been bench
marked for.
3. Compensating motive
Banks provides a variety of services to business firms, such as clearances of cheque ,
supply of credit etc.,for which a minimum balance is required to be kept with the bank ,
this balance is to competence banks for services rendered.
4. The speculative motive
The speculative motive relates to the holding of cash for investigating in profit making
opportunities as and when they arise. Economist Keynes described this reason for holding
cash as creating the ability for a firm to take advantage of special opportunities that if
acted upon quickly will favor the firm. An example of this would be purchased extra
inventory at a discount that is greater than the carrying costs of holding the inventory.
Cash management is concerned with the managing of:
Cash inflows and outflows of the firm Cash flows within the firm Cash balances held by the firm at a point of time by financing deficit or investing
surplus cash.
-
7/31/2019 old prjct 9
28/95
STRATEGIES WITH THE FACETS OF CASH MANAGEMENT
Cash management is important because it is difficult to predict cash flows accurately. In
order to resolve the uncertainty about cash flow prediction and lack of synchronization between
the cash receipts and payments. The firm should develop appropriate strategies for cashmanagement. The firm should evolve strategies regarding the following four facts of cash
management.
Cash planning Managing the Cash Flows Optimum Cash Level Investing Surplus Cash
CASH FORECAST
Cash forecasting may be done on short or long term basis.
1. Short term forecasting methodsShort term forecast generally cover a period of within 12 months. It is also called cash
budgeting where short financing requirements is focused.
The receipts and disbursement method The adjusted net income method
2. Long term cash forecasting:
All the forecast beyond one year come under this head. These forecasts are
prepared to forecast of long range investing and financing of a business in term of the
strategic goals of an enterprise. The main purpose of long-term forecast to meet specific
requirements for say companys expansion, modernization acquisition etc.
Uses:
-
7/31/2019 old prjct 9
29/95
Indicate companys future cash needs Helps to evaluate proposed capital projects Helps to improve corporate planning
WAYS TO MANAGE CASH
Firms can manage cash in virtually all areas of operations that involve the use of cash. The goal
is to receive cash as soon as possible while at the same time waiting to pay out cash as long as
possible. The two objectives in managing cash flows are:
Accelerate cash collections as soon as possible To decelerate or to delay disbursement as soon as possible
CONTROLLING INFLOWS OF CASH OR SOURCES OF CASH
It is important function of cash management. In order to ensure effective cash management
accelerate collection , slow up disbursement and maximize available cash , the following
methods can be adopted:
Accelerating cash collection Concentrating Banking Lock-box system Efficient Inventory Production Management.
1) Accelerating Cash Collection
Collection can be accelerated by way of.
Speed mailing time of payments from customers to the firm Reduce the time during which payments received by the firm remain collected
funds
-
7/31/2019 old prjct 9
30/95
Speed the movements of funds to the disbursement banks Reducing the firms operating cash requirements by speeding up the collection
2) Concentration Banking
Concentration banking is the system of decentralization collection of accounts
receivable. In another words, under this system number of centers are opened for
collection of payments against sale. The purpose is reducing the time gap between
dispatch of cheque by customers and actual receipts of same by the concerned firm.
3) Lock-box system
A post office box maintained by a firms bank that is used as a receiving point for
customers remittances.
Customers are instructed to mail their remittances to the lockbox location Bank picks up remittance several times daily from the lockbox Bank deposits remittances in the customers account and provides a deposit slip
with a list of payments
Company receives the list and any additional mailed items
Another way of minimizing required cash is to increase the inventory turnover rate. It can
be achieved by:
Increasing the raw material turnover Decreasing the production cycle-by initiating better production planning and
control technique, the firm can reduce the length of production cycle.
Increasing the finished goods turnover.
-
7/31/2019 old prjct 9
31/95
OBJECTIVES OF CASH MANAGEMENT
The cash management strategies are generally built around two goals:
To provide cash needed to meet the obligations To minimize the idle cash held by the firm.
The financial manager has to strike an acceptable balance between holding too much cash and
too little cash. This is the focal point of the cash risk return trade-off. A large cash investment
minimizes the chances of default but penalizes the possibility of the firm.
A small cash balance target may free the excess cash balance for investment in marketable
securities and thereby enhancing the profitability as well as value of the firm, but increase
simultaneously the chances of running out of cash. The risk-return trade-off any firm can be
reduced to two prime objectives for the firms cash management system, as follows:
i. Meeting the cash outflows:The primary objective of cash management is to ensure the cash outflows as and when
required. Enough cash must be on hand to meet the disbursal needs that arise in the normal
course of business. The firm should be able to make the payments at different points of time
without any liquidity problem.
It means that the firm should have sufficient cash to meet the payment schedules and
disbursement needs. It will help the firm in.
Avoiding the chance of default in meeting financial obligations, otherwise thegoodwill of the firm
Availing the opportunities of getting cash discounts by making early or promptpayments and
Meeting unexpected cash outflows without much problem
-
7/31/2019 old prjct 9
32/95
ii. Minimizing the Cash Balance:
Investments in idle cash balance must be reduced to a minimum. This objective of
cash management is based on the idea that unused asset earns no income for the firm. The
funds locked up in cash balance are dead investments and has no earning. Therefore
whatever cash balance is maintained the firm is foregoing interest income on that
balance. The objective of cash management therefore, should be to keep minimum cash
balance.
WAYS TO IMPROVE COLLECTION OF CASH
A. Changing customer paying habits.
Letters, telephone calls or personal visits. Economic incentive for paying bills faster
B. Improve the Delivery system
Regional banking (customers pay bills to banks since they can transfer funds morequickly than mail order delivery)
Lockbox collection system (firm rents a post office box in a particular city and the bankmonitors the lockbox periodically).
Electronic communications.
-
7/31/2019 old prjct 9
33/95
TYPES OF SHORT-TERM INVESTMENT OPPORTUNITIES
1. Treasury billsTreasury bills are short-term government securities. Usually, they are sold at a
discount and redeemed at par. The difference is the return on security. They can bebought and sold any time, thus they have liquidity. Also they do not have the default risk.
2. Commercial papers:Commercial papers are short-term, unsecured securities issued by highly
creditworthy large companies. They are issued with a maturity of three months to one
year.
3. Certificates of DepositsCertificates of deposits are negotiable instruments evidencing of the deposits of
funds at a commercial bank for a specified period of time at a specified rate of interest.
4. Bank depositsA firm can deposit its temporary cash in a bank for a fixed period of time. The
interest rate depends on the maturity period.
CASH MANAGEMENT TECHNIQUES
Following are the important techniques used for the analysis of cash management.
Cash Flow Statement Ratio Analysis Trend analysis
3.1 CASH FLOW STATEMENT
An analysis of cash flows is used for short-run planning. A firm needs sufficient cash to pay
debts maturing in the near future, to pay interest and other expenses and to pay dividend to share
holders. The firm can make projections of cash inflows and outflows for the near future to
determine the availability of cash. The cash balance can be matched with the firms need for cash
-
7/31/2019 old prjct 9
34/95
during the period, and accordingly, agreement can be made to meet the deficit or invest the
surplus cash temporarily.
A historical analysis of cash flows provides insights to prepare reliable cash flow projection for
the immediate future. A statement of changes in financial position on cash basis, commonlyknown as the cash flow statement, summarizes the causes of changes in cash position between
dates of the two balance sheets. It indicates the source and uses of cash.
Ratio Analysis
One of the most important financial tool which have come to be very frequently used for
analyzing the financial strength and weakness of the enterprise is ratio analysis. Ratio Analysis is
the process of determines and presenting arithmetical relationship between the figures and the
group of figures drawn from the statement. The ratio analysis of working capital is used by the
financial analyst to check upon the efficiency of the working capital of the enterprise. It is found
out by establishing the relationship between the items of Balance sheet, Trading and Profit and
Loss account. The ratios relating to cash management, which have been selected for the study,
are:
a) LIQUIDITY RATIOS1) Current ratio2) Quick ratio3) Absolute liquid ratiob) PROFITABILITY RATIOS4) Gross profit ratio5) Net profit ratio6) Operating ratioc) ACTIVITY RATIOS7) Inventory turnover ratio8) Fixed asset turnover ratio9) Debtors turnover ratio10) Working capital turnover ratio
-
7/31/2019 old prjct 9
35/95
Current Ratio
Current ratio is the most common ratio for measuring liquidity. It represents the ratio of current
assets to current liabilities. It is also called as working capital ratio. It is calculated by dividing
the current assets by current liabilities.
Current ratio = Current assets / Current liabilities
Quick ratio
This ratio is also known as Acid Test Ratio or liquidity Ratio. It shows the relation between the
quick assets and current liabilities. It is determined by dividing the quick assets by current
liabilities. The term quick asset refers to the current assets which can be converted into cash
immediately.
Quick ratio = Quick ratio/ Current liabilities
Absolute Liquidity ratio.
This ratio is obtained by dividing cash by current liabilities. Here the cash involves cash in hand,
bank balance and investment in securities, treasury deposits etc. A ratio of 0.75: 1 is
recommended to ensure liquidity. This test is most vigorous to measure a firms liquidity
position.
Absolute Liquidity Ratio = (cash + marketable securities)/ current liabilities
Gross profit ratio
The gross profit ratio plays an important role in two management areas. In the area of financial
management, the ratio serves as a valuable indicator of the firms ability to utilize effectively
outside source of fund.
-
7/31/2019 old prjct 9
36/95
Net profit ratio
This ratio is also called as net profit to sales or net profit margin ratio. It is determined by
dividing the net income after tax to the net sales for the period and measure the profit per rupee
of sales. This ratio is calculated as follows:
Net profit ratio = (Net profit /sales)* 100
Operating ratio
Operating ratio measures the cost of operation per rupee of sales. It is generally represented as
percentage. Thus two elements of the ratio are cost and net sales. Operating expenses and cost of
goods sold. Its calculated as:
Operating ratio = (operating cost / net sales)*100
Inventory turnover ratio
This ratio indicates whether investment in inventory is sufficiently used or not it. Therefore
explains whether investment inventories are within the proper limit or not. It also measures the
effectiveness of the firms sales efforts.
Inventory turnover ratio = cost of goods sold / average stock
Fixed asset turnover ratio
This ratio indicates the extent to which the investments in fixed assets contribute towards sales.
If compared with the previous year, it indicates that whether the investment in fixed asset has
been judicious or not.
Fixed asset turnover ratio = Net sales / fixed assets
Debtors turnover ratio
The purpose of this ratio is to discuss the credit collection power and policy of the firm. For this
ratio a relationship is established between account receivables and the net credit sales of the
period.
-
7/31/2019 old prjct 9
37/95
Debtors turnover ratio = Net credit sales / Average Debtor
Working capital turnover ratio
The ratio reflects the turnover of the firms net working capital in the course of the year. It is a
good measure of trading. The ratio is calculated by dividing net sales by net working capital.
Working capital turnover ratio = Net sales / Net working capital
Average Collection Period
Average Collection Period shows the efficiency of the management in the collection of debts due
from the debtors. It measures the numbers of days in which the money is collected from sundry
debtors. A higher ratio increases the chances of bad debt in the business and vice versa. It is
computed using the following formula.
Average Collection Period = Number of days in year
Debtors turnover ratio
CURRENT ASSETS TO FIXED ASSET RATIO
Current assets are invested in various fixed assets to make production and earn considerable
profit. The efficiency with which assets are managed directly affects the production and volume
of sales. Current asset to fixed assets ratio helps to measure the efficiency of a firms to utilize its
level of current assets to fixed assets.
Current Assets to Fixed Asset Ratio = Current Asset/ Fixed Assets
CASH TO CURRENT ASSETS RATIO
The lower the ratio the greater may be the profitability of the concern. 'In a comfortably financed
business it will probably run not 5 to 10 percent of current assets. Since current liabilities are not
expected to exceed one-half of the current assets, cash percentage should not run under 10 to 20
percent of the same. Sometimes debtors and cash are taken together in such a case, 'it may be
-
7/31/2019 old prjct 9
38/95
stated in a general way that cash and debtors together should be 50 percent of and stock and
other assets should be remaining 50 percent of the total current assets."It is calculated as:
Cash to Current Assets Ratio = Cash / Current Assets
CASH TO SALES RATIO
It is one of the most important ratios of assessment of control of cash flows. This ratio provides a
deep insight into the amount of cash balance held by a concern. In the words of Professor John
Sengan, The increase in sales is generally associated with larger bank balances.The growth of
which will increase decrease as the size of business increases."
Cash to Sales Ratio= Cash/ Sales
CASH TURNOVER RATIO
It is yet another measure of assessing the sufficient of cash. Cash turnover ratio is calculated by
dividing the amount of total sales by the amount of total sales by the amount of total cash
available at the end of the accounting year. It indicates the number of days for which the
particular amount of cash held was sufficient to finance the business operations. If a firm
turnover its cash larger number of times, it can finance a larger volume of sales with relatively
lesser cash resources. Thereby, increasing the profitability of a concern. While a declining trend
in this ratio exhibits firm's failure utilizing the available resources to its optimum.
Total Sales/Total Cash available at the end of the accounting year
CASH POSITION RATIO
It may be calculated as the ratio of cash to current liabilities. It helps in analyzing the level of
liquid resources in relation to current obligations. For this purpose, cash is used in broader sense,
which includes cash balance, bank balance and marketable securities. A higher cash position
ratio implies that the firms unable to make profitable use of cash resources. So, lower the ratio of
cash to current liabilities, favorable it is. While, the standard norm set for cash position ratio is
0.5:1.
Cash/Current Liabilities
-
7/31/2019 old prjct 9
39/95
3.2 Trend AnalysisThe tern trend analysis refers to the concept of collecting information and attempting to
spot a pattern, or trend, in the information. In some fields of study, the term trend
analysis has more formally defined meanings. Trend analysis is a mathematical technique
that uses historical results to predict future outcome. This is achieved by tracking
variances.
The straight line trend is given by the equation Y= a+ bX. Here a is the Y interprets and
b is the spot of the trend line. Here Y value denotes debtors.
Where,
Y
a=
N
XY
b=
X 2
-
7/31/2019 old prjct 9
40/95
RESEARCH METHODOLOGY
-
7/31/2019 old prjct 9
41/95
OBJECTIVES:
1. To study and analyze the activity and operational efficiency of cash management inK.M.M.L
2. To analyze the liquidity and profitability of K.M.M.L3. To estimate the inflow and outflow of the cash of the Kerala Minerals and Metals
Limited.
4. To estimate the average collection period of debtors.5. To evaluate the uses of funds by the firm and in determining how these uses were
financed.
6. To offer valuable suggestions to improve cash management in K.M.M.LRESEARCH DESIGN
The research design used in this project is Analytical in nature the procedure using,
which researcher has to use facts or information already available, and analyze these to make a
critical evaluation of the performance.
Data Collection
Primary Source
Data are collected through personal interview and discussions with Finance Executives
Secondary Sources
The data are collected from the annual reports maintained by the company for the pastfive years viz..,2006-2011
Data are collected from the companys website. Books and journals pertaining to thetopic
-
7/31/2019 old prjct 9
42/95
PERIOD COVERED BY THE STUDY
This project work was carried out at K.M.M.L, Kerala in their finance departments annual
report from 2007-2011.
Tools and Techniques of data collection
1. Ratio analysis2. Cash flow statements3. Trend analysis4. Schedule of changes in working capital
Tools used for the projection of Findings
1. Tabulation2. Percentages3. Ratios4. Percentage bar charts
SCOPE OF THE STUDY
The research helps to study and manage the cash inflow and outflow. The study analyses the benchmark of cash required to meet its obligations The study helps to minimize the idle cash held by the firm Necessary actions can be taken in order to improve the financial position of the K.M.M.L
-
7/31/2019 old prjct 9
43/95
LIMITATIONS OF THE STUDY
The management of the study unit was not willing to disclose all the informationavailable with them. Hence it was not possible to make deep study
The study was confined to a single unit. Hence the findings of the study cannot begeneralized.
Time factor is one of the limitations of the study. It was difficult to collect all theinformation in a short span of time. So the scope of the study was limited.
Accurate data was not available for calculations. The study was conducted with the help of 5yrs data in which current year was not
included due to unavailability of data.
-
7/31/2019 old prjct 9
44/95
CHAPTER 3
DATA ANALYSIS&INTERPRETATION
-
7/31/2019 old prjct 9
45/95
TABLE NO: 3.1.1 SHWOING THE CASH FLOW STATEMENT FOR THE YEAR
ENDED 31st
MARCH 2007
(Rs in Lakh)
Cash Flow From Operating Activities
Net Profit as per P&L Account 2243.24
Adjustment for
Add: Depreciation 764.36
Prior year items 22.42
786.78
Less: Interest income 964.76
Profit on sale of fixed assets 2.51
Provision for dividend tax 52.57
Target plus 442.14
Provision for Dividend 309.33
Provision for bad and doubtful debts 158.5
Prior year items 4.42
Provision for tax 956
2890.23 (2103.45)
Operating profit after working capital changes 139.79
Add: increase in current liabilities 116.99
Increase in provision 779.17
Decrease in Sundry Debtors 1159.16
Decrease in Loans and Advances 795.5
Decrease in Inventories 379.28
3230.1
Less: Increase in Sundry Debtors 799.15
Increase in inventories 4158.38
Increase in advance Tax 788.29
5745.82
-
7/31/2019 old prjct 9
46/95
Cash flow from investing activities (2375.93)
Add: Interest income 1486.69
Sale of fixed assets 10.2
Miscellaneous 17.53
1514.42
Less: Investment in share 17.5
Purchase of fixed asset 2386.63
Change in CAP WIP 3874.1
6278.23
Cash flow from financing activities (4763.81)
Net increase in cash and cash equivalent (7139.74)
Cash and cash Equivalent at the beginning of the year 16090.35
Cash and Cash Equivalent at the end of the year 8950.61
(Source: kmml Annual Report)
INTERPRETATION
The above analysis identifies a net increase in cash and cash equivalents of Rs. (7139.74 lakh) in
the year 2006-2007. Cash equivalents at the beginning of the year was Rs.16090.35 lakh and
cash Equivalents at the end of the year was Rs. 8950.6 lakh. Here the cash flow from financing
activities is more than from the companys investing and operating activities. The reason is that
the companys changes in the size and composition of the owners capital and additional
resources provided by the owners and the redemptions of shares.
-
7/31/2019 old prjct 9
47/95
TABLE NO: 3.1.2 SHOWING THE CASH FLOW STATEMENT FOR THE YEAR
ENDED 31ST
MARCH 2008
(Rs in lakh)
Cash Flow From Operating Activities
Net Profit as per P&L Account 1043.63
Adjustment for
Add: Depreciation 836.69
836.69
Less: Interest income 523.24
Profit on sale of fixed assets 6.77
Provision for dividend tax 52.57
Provision for Dividend 309.33
Prior year items 24.86
Provision for tax 360
1276.77 (440.08)
Operating profit after working capital changes 603.55
Add: increase in current liabilities 4186.19
Increase in provision 453.68
Decrease in Loans and Advances 293.8
4933.67
Less: Increase in Sundry Debtors 1153.08
Increase in inventories 158.25
Increase in advance Tax 595.27
1906.6 3027.07
Cash flow from investing activities 3630.62
Add: Interest income 553.55
Sale of fixed assets 14.01
567.56
Less: Purchase of fixed asset 1963.66
-
7/31/2019 old prjct 9
48/95
Less: Change in CAP WIP 1996.13
3959.79 (3392.23)
Cash flow from financing activities 238.39
Less: Dividend Paid 309.33
Less: Dividend Tax Paid 52057
361.9
Net increase in cash and cash equivalent (123.51)
Cash and cash Equivalent at the beginning of the year 8950.61
Cash and Cash Equivalent at the end of the year 8827.1
(Source: kmml Annual Report)
INTERPRETATION
The above analysis identifies a net increase in cash and cash equivalents of Rs. (123.51) in the
year 2007-2008. Cash equivalents at the beginning of the year was Rs. 8950.61 and cash
equivalents at the end of the year was Rs. 8827.1 lakh. Cash flow from investing activities is
more in this year because of the cash advances and loans made to third parties and from the sale
of fixed assets. Therefore the company got the good cash position and the amounts to meet the
obligations.
-
7/31/2019 old prjct 9
49/95
TABLE NO: 3.1.3 SHOWING THE CASH FLOW STATEMENT FOR THE YEAR
ENDED 31ST
MARCH 2009
(Rs in lakh)
Cash Flow From Operating Activities
Net Profit as per P&L Account 4674.26
Adjustment for
Add: Depreciation 884.45
Foreign Exchange Fluctuation 8.06
Prior year items 11.68
904.19
Less: Interest income 1101.7
Profit on sale of fixed assets 5059
Provision for bad and doubtful debts 1638.34
Provision for Dividend 309033
Prior year items 4.7
Provision for dividend tax 52.57
3112.23 (2208.04)
Operating profit after working capital changes 2466.22
Add: increase in current liabilities 1955.95
Increase in provision 466.47
Decrease in Loans and Advances 553.1
Decrease in inventories 3791.29
6766.81
Less: Increase in Sundry Debtors 597.08
Increase in advance Tax 2291.93
2889.01
Cash flow from investing activities 6344.08
Add: Interest income 800.94
Sale of fixed assets 19.36
-
7/31/2019 old prjct 9
50/95
820.3
Less: Purchase of fixed asset and Change in CAP WIP 1545.26
(724.96)
Cash flow from financing activities
Less: Dividend Paid 309.33
Less: Dividend Tax Paid 52.57
361.9
Net increase in cash and cash equivalent 5257.16
Cash and cash Equivalent at the beginning of the year
(Effects on foreign exchange fluctuations)
8827.1
(8.06)
Cash and Cash Equivalent at the end of the year 14076.2
(Source: Kmml Annual Report)
INTERPRETATION
The above analysis identifies a net increase in cash and cash equivalents of Rs. (5257.16 lakh) in
the year 2008-2009. Cash equivalents at the beginning of the year was Rs.8827.1 lakh and cash
equivalents at the end of the year was Rs. 14076.2 lakh. The cash was generated from the
investing and financing activities also. And the operating activities are also enough to meet the
efficiency of the production.
-
7/31/2019 old prjct 9
51/95
TABLE NO: 3.1.4 SHOWING THE CASH FLOW STATEMENT FOR THE YEAR
ENDED 31ST
MARCH 2010
(Rs in lakh)
Cash Flow From Operating Activities
Net Profit as per P&L Account 9245.02
Adjustment for
Add: Depreciation 1245.94
Prior year adjustments 8.13
Loss on sale of fixed assets 0.05 1254.12Less: interest income 1287.13
Provision for dimution in the value of land 680.70
Provision for dividend tax 256.88
Prior period adjustments 6.52
Effects of exchange rate changes 9.95
Provision for expenses on abandoned project 179.26
Provision for dividend 1546.64
3967.08 3967.08
Operating profit before working capital changes 6532.06
Add: increase in provision 1933.54
Decrease in inventories/ stock on import license 955.81 2889.35
Less: increase in Sundry debtors 1506.36
Decrease in current liabilities 369.67
Increase in Loans& Advances 236.79
Increase in advance tax 1701.89
3814.71 3814.71
Cash flow from investing activities 5606.70
Add: Interest income 1002.72
Sale of fixed assets 0.12
-
7/31/2019 old prjct 9
52/95
1002.84
Less: Change in CAP WIP 6525.47
Cash flow from financing activities 84.07
Less: Dividend Paid 309.33
Less: Dividend Tax Paid 52.57 361.90
Net increase in cash and cash equivalent (277.83)
Cash and cash Equivalent at the beginning of the year
(Effects on exchange rate fluctuations)
14076.20
9.95
Cash and Cash Equivalent at the end of the year 13808.32
(Source: kmml Annual Report)
INTERPRETATION
The above analysis identifies a net increase in cash and cash equivalents of Rs. (227.83) in the
year 2009-2010. Cash equivalents at the beginning of the year was Rs.14076.20 lakh and cash
equivalents at the end of the year was Rs. 13,808.32 lakh. In this year the company acquired the
maximum cash flows from the investing and operating activities. Because of the scaled
operations and the acquired strategic assets.
-
7/31/2019 old prjct 9
53/95
TABLE NO: 3.1.5 SHOWING THE CASH FLOW STATEMENT FOR THE YEAR
ENDED 31ST
MARCH 2011
(Rs in lakh)
Cash Flow From Operating Activities
Net Profit as per P&L Account 6271.33
Adjustment for
Add: Depreciation 1419.86
Prior year adjustments 0.00
Loss on sale of fixed assets 0.13 1419.99
Less: interest income 824.54
Provision for dimution in the value of land 0.00
Provision for dividend tax 250.90
Prior period adjustments 0.00
Effects of exchange rate changes 79.55
Provision for expenses on abandoned project 0.00
Provision for dividend 1546.64
2750.41 2750.41
Operating profit before working capital changes 4940.91
Add: increase in provision 1773.18
Decrease in inventories/ stock on import license 0.00 15002.55
Less: increase in Sundry debtors 1711.93
Decrease in current liabilities 0.00
Increase in Loans& Advances 1354.73
Increase in advance tax 2847.05
6237.22 6237.22
Cash flow from investing activities 13706.24
Add: Interest income 1221.05
Sale of fixed assets 0.30
1221.35
-
7/31/2019 old prjct 9
54/95
Less: Change in CAP WIP 8367.01 14867.01
Cash flow from financing activities 60.58
Less: Dividend Paid 1546.64
Less: Dividend Tax Paid 256.88 1803.52
Net increase in cash and cash equivalent (1742.94)
Cash and cash Equivalent at the beginning of the year
(Effects on exchange rate fluctuations)
13808.32
79.55
Cash and Cash Equivalent at the end of the year 12144.93
(Source: kmml Annual Report)
INTERPRETATION
The above analysis identifies a net increase in cash and cash equivalents of Rs. (1742.94 lakh) in
the year 2010-2011. Cash equivalents at the beginning of the year was Rs. 13808.32 lakh and
cash equivalents at the end of the year was Rs. 12144.93 lakh. In 2010-11 the effects on the
exchange rate fluctuations and the new project and cash flows from the sale of fixed
assets,interest income and investing activities leads to the maximization of the cash to meet the
obligations and the expansion of the production.
-
7/31/2019 old prjct 9
55/95
CASH FLOW STATEMENT ANALYSIS
Cash Flow Yield Ratio = Net cash Flows from Operating Activities/ Net income
Year Net cash Flows from
operating activities
Net income Cash flow Yield Ratio
2006-07 2243.24 34311.02 0.06
2007-08 1043.63 31127.58 0.03
2008-09 4674.26 40679.26 0.11
2009-10 9245.02 48748.45 0.18
2010-11 6271.33 55982.42 0.11
INTERPRETATION
-
7/31/2019 old prjct 9
56/95
Net Cash Flow to Sales Ratio
Cash Flow to Sales Ratio = Net Cash Flow from Operating Activities/ Net Sales
Year Net Cash Flow from
Operating Activities
Net Sales Cash Flow to Sales
Ratio
2006-07 2243.24 29574.49 0.07
2007-08 1043.63 30748.69 0.03
2008-09 4674.26 41908.91 0.11
2009-10 9245.02 48398.20 0.19
2010-11 6271.33 53938.54 0.11
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
2006-07 2007-08 2008-09 2009-10 2010-11
-
7/31/2019 old prjct 9
57/95
INTERPRETATION
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
2006-07 2007-08 2008-09 2009-10 2010-11
Series 1
Series 1
-
7/31/2019 old prjct 9
58/95
Net Cash Flow to
Average Total Assets Ratio = Net Cash Flow from Operating Activities/ Average Total Assets
Year Net Cash Flow from
Operating Activities
Average Total Assets Net Cash Flow to
Average Total Assets
Ratio
2006-07 2243.24 41500.05 0.05
2007-08 1043.63 42959.03 0.02
2008-09 4674.26 57640.28 0.08
2009-10 9245.02 63518.36 0.14
2010-11 6271.33 74262.55 0.08
INTERPRETATION
-
7/31/2019 old prjct 9
59/95
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
2006-07 2007-08 2008-09 2009-10 2010-11
-
7/31/2019 old prjct 9
60/95
Schedule of changes in working capital
particulars Previous Year
2005-06
(Rs)
Current Year
2006-07
(Rs)
Working
capital
Increase(Dr)
Working
capital
Decrease(Cr)
Current Assets:
Interest accrued on loan
and deposits
Raw materials
Stores, spares and fuel
Loose tools
Finished goods
Work-in progress
Sundry debtors
Cash in hand
Stamps on hand
Balance with bank
Govt treasuryTotal Current Assets(A)
Current Liability:
Trade and other creditors
Advance payment from
customers
Other liability
Total Current Liability(B)
Working Capital(A-B)
Net Decrease in working
capital
Total
-
7/31/2019 old prjct 9
61/95
INTERPRETATION
ANALYSIS
TABLE NO: 3.2.1 SHOWING THE CURRENT RATIO
(Rs in lakh)
Year Current Asset Current liabilities Current Ratio
2006-07 22531.31 58493.47 3.82
2007-08 23688.82 10081.66 2.34
2008-09 26044.46 120371.61 2.16
2009-10 25961.61 11667.93 2.22
2010-11 36862.77 27265.53 1.36
Interpretation
The current ratio of the firm measures the short term solvency of the i.e. its ability to meet short
term obligation. In a sound business, a ratio of 2: 1 considered to be an ideal norm. The above
Table shows the relationship between current assets and current liabilitys. This table shows that
the company having the sufficient current assets for the past 5 years and in the year 2008-2009 is
the firms current ratio is 2.16. It shows there are sufficient current asset to pay off its current
liability.
-
7/31/2019 old prjct 9
62/95
TABLE NO: 3.2.2 SHOWING THE QUICK RATIO
(Rs in lakh)
Year Quick asset Current liabilities Quick ratio
2006-07 10557.07 58493.47 1.79
2007-08 11556.33 10081.66 1.14
2008-09 17703.26 120371.61 1.47
2009-10 19226.15 11667.93 1.64
2010-11 18566.78 27265.53 0.74
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
63/95
(Source: kmml Annual Report)
Interpretation:
The above table shows the relationship between Quick assets and current liabilitys. So under
this table the year 2006-2010 the firms quick ratio is more than the basic ratio of 1: 1. It
represents the company is having sufficient quick assets for the past few years.
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
64/95
TABLE NO: 3.2.3 SHOWING THE ABSOLUTE LIQUID RATIO
(Rs in lakh)
Year Absolute
Liquid Asset
Current
Liability
Absolute
Liquidity Ratio
2006-07 8949.26 58493.47 1.51
2007-08 8814.22 10081.66 0.87
2008-09 14066.64 120371.61 1.16
2009-10 13808.32 11667.93 1.18
2010-11 12144.93 27265.53 0.48
(Source: kmml Annual Report)
Interpretation
The standard absolute liquidity ratio is 0.75: 1. This table shows that the absolute liquidity ratio
in the five year is good for the company. At present the absolute liquidity ratio is in good
position, indicating that cash form a major part of the current asset.
-
7/31/2019 old prjct 9
65/95
TABLE NO: 3.2.8 SHOWING GROSS PROFIT RATIO
(Rs in lakh)
Year Gross Profit Net Sales Gross Profit Ratio
2006-07 5714.61 29574.49 19.32
2007-08 8451.49 30748.69 27.48
2008-09 17466.78 41908.91 41.67
2009-10 22908.8 48398.20 47.33
2010-11 6271.33 53938.54 11.62
(Source: kmml Annual Report)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
66/95
Interpretation
A high ratio is favorable to the companys financial position. The above table shows that the
relationship between the firms gross profit of the business and the net sales of the business. The
highest gross profit ratio is 47.33: 1 in 2010 and the lowest ratio is 19.32 in 2007.
0
5
10
15
20
25
30
35
40
45
50
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
67/95
TABLE NO: 3.2.9. SHOWING NET PROFIT RATIO
(Rs in lakh)
Year Net Profit Net Sales Net Profit Ratio
2006-07 1237.15 29574.49 4.18
2007-08 612.74 30748.69 1.99
2008-09 449.76 41908.91 1.07
2009-10 6063.23 48398.20 12.53
2010-11 2811.92 53938.54 5.21
(Source: kmml Annual Report)
Interpretation
The net profit ratio is decreasing up to the year 2008-2009. This is due to the increase in
cost of production. It will affect company survival and profitability. And in the year 2009-2010
net profit shows an increasing trend.
-
7/31/2019 old prjct 9
68/95
TABLE NO: 3.2.10 SHOWING OPERATING RATIO
(Rs in lakh)
Year Operating Cost Net Sales Operating Ratio
2006-07 1237.15 29574.49
2007-08 30748.69
2008-09 41908.91
2009-10 48398.20
2010-11 53938.54
(Source: kmml Annual Report)
0
2
4
6
8
10
12
14
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
69/95
Interpretation
The operating expenses of the company are increasing in the year 2005-2006 and 2006-2007.
This is because of the operating expenses of the company increase and in the remaining years. It
is decreased at increasing rate.
0
20
40
60
80
100
120
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
70/95
TABLE NO: 3.2.11 SHOWING INVENTORY TURNOVER RATIO
(Rs in lakh)
Year Cost of Goods Sold Average Stock Inventory turnover
Ratio
2006-07 23859.88 11974.24 1.99
2007-08 22297.20 12132.43 1.84
2008-09 24442.13 7855.51 3.11
2009-10 25486.13 7538.33 3.38
2010-11 53170.5 617.535 86.10
(Source: kmml Annual Report)
Interpretation
The table shows there is an increasing trend in the year 2005-2006, after this year the coming
two years is a slight decrease because of over investment in inventory in the year 2008-2009 the
turnover ratio is increased.
-
7/31/2019 old prjct 9
71/95
TABLE NO: 3.2.12 SHOWING FIXED ASSET TURNOVER RATIO
(Rs in lakh)
year Net Sales Fixed Assets Fixed assets turnover
Ratio
2006-07 29574.49 11746.84 2.51
2007-08 30748.69 12862.52 2.39
2008-09 41908.91 17803.97 2.33
2009-10 48398.20 17803.97 2.71
2010-11 53938.54 21883.40 1.44
(Source: kmml Annual Report)
0
10
20
30
40
50
60
70
80
90
100
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
72/95
Interpretation
In the year 2005-2010 the fixed assets turnover ratio is a satisfactory level because the fixed
assets are utilized efficiently and other years the turnovers ratio is decreased.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
-
7/31/2019 old prjct 9
73/95
TABLE NO: 3.2.13 SHOWING DEBTORS TURNOVER RATIO
(Rs in lakh)
Year Net Credit Sales Average Debtor Debtors
turnover ratio
2006-07 29574.49 1453.40 20.35
2007-08 30748.69 2606.48 11.79
2008-09 41908.91 3203.56 13.08
2009-10 48398.20 4709.92 10.27
2010-11 53938.54 6421.85 8.39
(Source: kmml Annual Report)
Interpretation
In the year 2006-2007 the debtors turnover ratio is increase due to decrease the collection periods
that implies prompt payment by debtors. In the remaining years debtors turnover ratio is decrease
because take long period to make payments.
-
7/31/2019 old prjct 9
74/95
TABLE NO: 3.2.14 SHOWING WORKING CAPITAL TURNOVER RATIO
(Rs in lakh)
(Source: kmml Annual Report)
0
5
10
15
20
25
2006-2007 2007-2008 2008-2009 2009-2010 2010-2011
Year Net Sales Working Capital Working capital
turnover ratio
2006-07 29574.49 23050.00 1.28
2007-08 30748.69 20231.02 1.52
2008-09 41908.91 20215.17 2.07
2009-10 48398.20 18969.04 2.55
2010-11 53938.54 9597.24 5.62
-
7/31/2019 old prjct 9
75/95
Interpretation
In the abov