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21
SIL SERVICE INFORMATION LETTER Revisions to this SIL are noted 10-TR-99, Rev. K by a stripe in the left hand margin. December, 2009 Page 1 of 21 RL SL4136EN Coyright 2009 Allison Transmission, Inc. All Rights Reserved. SUBJECT: Transmission Fluid/Filter Change Recommendations—DEXRON® no longer approved Specification—Adding the release of TES 389 Fluids for MY2010 Prognostics TranSynd® is the only approved fluid for E V 40/50 Drives EQUIPMENT AFFECTED: All Commercial On-Highway Products AT 500 Series, MT 600 Series, HT 700 Series 1000 and 2000 Product Families Transmissions 3000 Product Families Transmissions (includes B300/400 and T200/300) 4000 Product Families Transmissions (includes B500 and T400/500) E V 40/50 Drives Introduction: Optimum performance and reliability of heavy-duty automatic transmissions can be noticeably influenced by the type of fluid used and the frequency with which that fluid is changed. Allison Transmission has designed extensive programs including specifications and tests to verify the quality of fluids and consequently have specific fluid and filter change recommendations. Due to field studies, changes in emission requirements, vehicle design, and operating environments, Allison Transmission has realigned recommended fluid and filter change intervals. Heavy-duty Automatic Transmission change intervals have been revised to more closely match today’s operating environments. Allison has also created a new automatic transmission fluid specification, Schedule One TES 389. The new Allison specification gives OEMs and customers another approved fluid choice. Allison C4 fluids and DEXRON® fluids are no longer approved for new Commercial On-Highway products. Model Year 2009 and 2010 Prognostics: Prognostics that monitor and maximize fluid and filter life, were offered in Model Year 2009 for 1000/2000/3000/4000 Product Families Transmissions. 3000/4000 Product Families Transmissions began using Prognostics with serial numbers 6510822005, 6520099957, 6610257671, 6620007438. 1000/2000 Product Families Transmission Prognostics were first available in July of 2008 (MY2009). MY2009 Allison Prognostics must only be used with Allison Approved TES 295 fluids. January 2010 Allison Prognostics are compatible with TES 295 and TES 389 approved fluids in 3000/4000 Product Families Transmissions starting with TCM calibration CIN 4C or later (4C -xxxxx-yyy-z) and all January 2010 1000/2000 Product Families Transmissions. All 3000/4000 Product Families Transmissions utilizing Prognostics require the use of Allison High Capacity filters. All 1000/2000 Product Families Transmissions utilizing Prognostics require the use of Allison control main spin-on filter, P/N 29539579. 1000/2000/3000/4000 Product Families Transmissions may or may not have this feature "enabled" or turned ON. This option requires that the OEM provide the wiring necessary and the feature enabled in the TCM. Refer to the appropriate operator’s Manual for the methods of identifying if Prognostics is enabled.

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Page 1: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

SIL SERVICE INFORMATION LETTER

Revisions to this SIL are noted 10-TR-99, Rev. K

by a stripe in the left hand margin. December, 2009

Page 1 of 21

SUBJECT: Transmission Fluid/Filter Change Recommendations—DEXRON® no longer approved

Specification—Adding the release of TES 389 Fluids for MY2010 Prognostics

TranSynd® is the only approved fluid for EV 40/50 Drives

EQUIPMENT AFFECTED: All Commercial On-Highway Products

AT 500 Series, MT 600 Series, HT 700 Series

1000 and 2000 Product Families Transmissions

3000 Product Families Transmissions (includes B300/400 and T200/300)

4000 Product Families Transmissions (includes B500 and T400/500)

EV 40/50 Drives

Introduction:

Optimum performance and reliability of heavy-duty automatic transmissions can be noticeably influenced by the type

of fluid used and the frequency with which that fluid is changed. Allison Transmission has designed extensive programs

including specifications and tests to verify the quality of fluids and consequently have specific fluid and filter change

recommendations. Due to field studies, changes in emission requirements, vehicle design, and operating environments,

Allison Transmission has realigned recommended fluid and filter change intervals. Heavy-duty Automatic Transmission

change intervals have been revised to more closely match today’s operating environments. Allison has also created a new

automatic transmission fluid specification, Schedule One TES 389. The new Allison specification gives OEMs and

customers another approved fluid choice. Allison C4 fluids and DEXRON® fluids are no longer approved for new

Commercial On-Highway products.

Model Year 2009 and 2010 Prognostics:

Prognostics that monitor and maximize fluid and filter life, were offered in Model Year 2009 for 1000/2000/3000/4000

Product Families Transmissions. 3000/4000 Product Families Transmissions began using Prognostics with serial numbers

6510822005, 6520099957, 6610257671, 6620007438. 1000/2000 Product Families Transmission Prognostics were first

available in July of 2008 (MY2009). MY2009 Allison Prognostics must only be used with Allison Approved TES 295

fluids.

January 2010 Allison Prognostics are compatible with TES 295 and TES 389 approved fluids in 3000/4000 Product

Families Transmissions starting with TCM calibration CIN 4C or later (4C-xxxxx-yyy-z) and all January 2010 1000/2000

Product Families Transmissions.

All 3000/4000 Product Families Transmissions utilizing Prognostics require the use of Allison High Capacity filters. All

1000/2000 Product Families Transmissions utilizing Prognostics require the use of Allison control main spin-on filter, P/N

29539579. 1000/2000/3000/4000 Product Families Transmissions may or may not have this feature "enabled" or turned

ON. This option requires that the OEM provide the wiring necessary and the feature enabled in the TCM. Refer to the

appropriate operator’s Manual for the methods of identifying if Prognostics is enabled.

RL SL4136EN

Coyright 2009 Allison Transmission, Inc. All Rights Reserved.

Page 2: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 2 of 21

Fluids and Specifications:

Fluid types are defined by applicable performance specification. The following transmission fluid types are approved for

use in Allison Commercial On-Highway transmission products.

Local conditions, severity of operation or duty cycle may require more or less frequent fluid change intervals that

differ from the published recommended fluid change intervals of Allison Transmission. Allison Transmission

recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In

the absence of a fluid analysis program the fluid change intervals listed in the charts to follow must be used.

For information concerning models not listed in this publication, please call the Allison Technical

Assistance Center at 1-800-252-5283.

Refer to the latest revision of Allison publication number GN2055EN, “Technicians’ Guide to Automatic Transmission

Fluid”, SIL 17-TR-96, and WATCH 360 for additional information on oil analysis and general knowledge about transmission

fluids.

Transmissions Not OEM Factory Filled with TES 295 Fluids:

New vehicles delivered from the OEM with a mixture of TES 295 fluid and Allison Approved Non TES 295 fluids must follow

fluid/filter change recommendations for Allison Approved Non TES 295 fluids outlined in flow charts. If the customer fills

the transmission with Allison Approved TES 295 fluid, the change recommendations of Allison Approved Non TES 295

fluids must be followed. Upon the second oil change, if the customer reinstalls TES 295, the fluid/filter change

recommendations outlined in 100 percent TES 295 approved fluids must be followed.

Fluid Type Recommended (Intended) Usage

TES 295

See www.allisontransmission.com for a list of Allison Approved TES

295 fluids

TranSynd® is a TES 295 approved fluid

• General or severe duty

• Extended change interval(4) (required)

• Extended Transmission Coverage (ETC) policy (required)

• Prognostics (required) MY2009

• TranSynd® is the only approved fluid for

EV 40/50 products.

Allison Approved Non-TES 295(1)(2)

Schedule One TES 389*

Military specification fluids (for use in Military Vehicles Only)(3)

* See www.allisontransmission.com for a list of Allison Approved

TES 389 fluids

• General or severe duty

• Standard change interval(4)

• Prognostics MY2010

NOTES:

(1) TES 228 (C4 type) fluids are no longer approved for use in Commercial On-Highway transmission products and have been removed from the Allison Approved Non TES 295 fluids list.

(2) DEXRON®-III and DEXRON®-VI fluids are no longer approved for use in Commercial On-Highway transmission products and have been removed from the Allison Approved Non TES 295 fluids list.

(3) Military specification fluids are for use in Military Use Only and are strictly prohibited from use in 1000 and

2000 Product Families transmission products.

(4) Fluid and filter change intervals are based on transmission model, vocation (duty cycle), and fluid type (see attached

charts). NOTE: Fluid drain intervals are based on 100 percent fill with Allison approved fluids. Fluid change intervals

may be adjusted based on fluid analysis and fleet data. Refer to Service Information Letter 17-TR-96 for details.

Page 3: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 3 of 21

Fluid Exchange:

Fluid exchanging machines are not recommended or recognized due to variation and inconsistencies that may not

guarantee removal of 100 percent of the used fluid.

3000/4000 Product Families and EV 40/50 Filters:

New high-capacity filters were released into production beginning with:

6510670912 6610205144 7110001551 6520067342 6620002521

3000 and 4000 Product Families Transmissions Elimination of Initial Filter Change Requirementand Kit:

Transmissions equipped with Allison high-capacity filters do not require an initial main filter change at 5000 miles/8000 km/

200 hours. However, serial numbers prior to those numbers listed above, Allison Transmission requires the initial filter

change interval. An initial main filter kit (2 inch kit P/N 29540495 or 4 inch kit P/N 29540496) contains only one Gold series

filter and all necessary seals and gaskets to perform the first 5000 mile/8000 km/200 hour main filter change. These kits

have been completely cancelled. Once stock has been depleted, it will be necessary to order the high-capacity filter from

the Allison Parts Distribution Center.

Fluid Loss With Filter Change Only:

When performing initial main filter change or changing main and lube filters at recommended intervals, approximate fluid

loss for each filter as follows:

1000 and 2000 Product Families Transmissions

Control Main Filter = 1 pint (0.47 liters)

3000 and 4000 Product Families Transmissions

Main Filter = 2 quarts (1.9 liters)

Lube Filter = 8 quarts (7.6 liters)

EV 40/50

Control Main Filter= 1 quart (0.94 liters)

Lube Filter = 3 quarts (2.84 liters)

High-Capacity Filters:

Allison 3000/4000 Product Families and EV 40/50 transmissions high-capacity filters were released into production

beginning July 2006. High-capacity filters allow extended filter change intervals when used with Allison Approved TES 295

fluid (TranSynd® is the only approved fluid for EV 40/50 products). High-capacity filters can be identified by P/N 29545777

or 29545780 stamped into the filter end cap. Previous Allison 3000/4000 Product Families and EV 40/50 transmissions

filters can be identified by P/N 29538231 or 29538232 stamped into the filter end cap.

Former Gold Series Filter Kit Current High-Capacity Filter Kit

3000/4000 Product Families 2 inch Filter Kit P/N 29540493 2 inch Filter Kit P/N 29548987

4 inch Filter Kit P/N 29540494 4 inch Filter Kit P/N 29548988

EV 40/50 Filter Kit P/N 29541508 Filter Kit P/N 29545785

NOTE: Extended 3000 and 4000 Product Families transmissions Allison Approved TES 295 fluid and filter

change intervals are only allowed with Allison high-capacity filters. Filters must be changed at or before

recommended intervals.

When replacing gold series filters with high-capacity filters in transmissions containing 100 percent Allison

Approved TES 295 fluid, it is allowed to follow high-capacity fluid and filter change intervals.

Page 4: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 4 of 21

Initial Transmission Filter Change Schedule (Production/ReTran®)

1000 and 2000 Product Families Spin-On Control Main Filter 10,000 miles (16 000 km)/400 hours

*3000 and 4000 Product Families Transmissions—Main Filter 5000 miles (8000 km)/200 hours

*3000 and 4000 Product Families Transmission ReTran®—Main Filter 5000 miles (8000 km)/200 hours

EV 40/50 Spin-On Control Main Filter 5000 miles (8000 km)/200 hours

AT Auxiliary Filter 5000 miles (8000 km)/200 hours

MT Auxiliary Filter 5000 miles (8000 km)/200 hours

HT Main External Filter5000 miles (8000 km)/200 hours

* Not required beginning with S/N 6510670912, 6610205144, 6520067342, 6620002521, and 9320005689,

9370006284, 9420006679, 9470005459

1000, 2000, 3000, 4000 Product Families Hours vs. Miles Chart

Table 1 on page 5 lists the equivalent mileage based on the Allison recommended change intervals for Allison Approved

TES 295 approved fluids. For example, vocations or vehicles that operate with a high density shift cycle typically reach the

6000/3000 hour change limit before the recommended mileage limit.

An example could be a transit bus equipped with a B 500R that operates an average of 7 mph (11 km/h). Recommended

fluid/filter change interval for a B 500R equipped with 2 inch control module in a transit vocation using a TES 295 fluid is

150,000 miles/240 000 km/6000 hours or 48 months whichever occurs first. Using Table 1 Hours vs. Miles, a vehicle

operating at 7 mph (11 km/h) will travel approximately 42,000 miles (66 000 km) in 6000 hours. If an odometer is used to

determine when to change the transmission fluid and filters, this specific vehicle would change the fluid every 42,000 miles

(66 000 km) and filters every 21,000 miles (33 000 km).

Estimating average mph can be approximated by dividing total distance traveled in a typical day by the hours elapsed

during that total distance. An example would be a vehicle that operates on average 96 miles (155 km) a day over an 8 hour

period would average 12 mph (19 km/h).

Page 5: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 5 of 21

Table 1. Hours vs. Miles

2000 Hour Based Maintenance 3000 Hour Based Maintenance

km/h

Average

km

Equivalent

MPH

Average

miles

Equivalent

km/h

Average

km

Equivalent

MPH

Average

miles

Equivalent

5 10000 3 6000 5 15000 3 9000

6 12000 4 8000 6 18000 4 12000

8 16000 5 10000 8 24000 5 15000

10 20000 6 12000 10 30000 6 18000

11 22000 7 14000 11 33000 7 21000

13 26000 8 16000 13 39000 8 24000

14 28000 9 18000 14 42000 9 27000

16 32000 10 20000 16 48000 10 30000

18 36000 11 22000 18 54000 11 33000

19 38000 12 24000 19 57000 12 36000

21 42000 13 26000 21 63000 13 39000

23 46000 14 28000 23 69000 14 42000

24 48000 15 30000 24 72000 15 45000

26 52000 16 32000 26 78000 16 48000

27 54000 17 34000 27 81000 17 51000

29 58000 18 36000 29 87000 18 54000

31 62000 19 38000 31 93000 19 57000

32 64000 20 40000 32 96000 20 60000

34 68000 21 42000 34 102000 21 63000

35 70000 22 44000 35 105000 22 66000

37 74000 23 46000 37 111000 23 69000

39 78000 24 48000 39 117000 24 72000

40 80000 25 50000 40 120000 25 75000

4000 Hour Based Maintenance 6000 Hour Based Maintenance

km/h

Average

km

Equivalent

MPH

Average

miles

Equivalent

km/h

Average

km

Equivalent

MPH

Average

miles

Equivalent

5 20000 3 12000 5 30000 3 18000

6 24000 4 16000 6 36000 4 24000

8 32000 5 20000 8 48000 5 30000

10 40000 6 24000 10 60000 6 36000

11 44000 7 28000 11 66000 7 42000

13 52000 8 32000 13 78000 8 48000

14 56000 9 36000 14 84000 9 54000

16 64000 10 40000 16 96000 10 60000

18 72000 11 44000 18 108000 11 66000

19 76000 12 48000 19 114000 12 72000

21 84000 13 52000 21 126000 13 78000

23 92000 14 56000 23 138000 14 84000

24 96000 15 60000 24 144000 15 90000

26 104000 16 64000 26 156000 16 96000

27 108000 17 68000 27 162000 17 102000

29 116000 18 72000 29 174000 18 108000

31 124000 19 76000 31 186000 19 114000

32 128000 20 80000 32 192000 20 120000

34 136000 21 84000 34 204000 21 126000

35 140000 22 88000 35 210000 22 132000

37 148000 23 92000 37 222000 23 138000

39 156000 24 96000 39 234000 24 144000

40 160000 25 100000 40 240000 25 150000

Page 6: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 6 of 21

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Page 7: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 7 of 21

RE

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hic

hev

er o

ccu

rs f

irst

.

Initi

al 1

0,00

0 m

iles

(16,

000

km)/

400

hour

s

Thi

s sc

hedu

le to

be

used

with

Pro

gnos

tics

“ON

” in

MY

2009

TC

M c

alib

ratio

ns.

* P

RO

GN

OS

TIC

S O

N *

*

NO

TE

: If

pro

gn

ost

ics

is tu

rned

“O

FF

” o

r N

ot C

alib

rate

d in

TC

M, u

tiliz

atio

n o

f flu

id c

han

ge

inte

rval

s fo

un

d o

n p

revi

ou

s p

age

of

this

do

cum

ent

is r

equ

ired

.

**

Less

than

100

per

cent

con

cent

ratio

n of

TE

S 2

95 A

lliso

n ap

prov

ed fl

uids

is c

onsi

dere

d a

mix

ture

and

sha

ll no

t be

used

with

Pro

gnos

tics

or th

is c

hang

e sc

hedu

le.

††

F

luid

fill

capa

city

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flui

d ca

paci

ty m

ust b

e de

term

ined

by

dips

tick

leve

l (se

e M

echa

nic’

s T

ips

MT

4007

EN

Sec

tion

1 or

you

r O

pera

tor’s

Man

ual u

nder

“C

are

and

Mai

nten

ance

”).

* P

RO

GN

OS

TIC

S O

N *

RE

QU

IRE

D *

*100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s an

d A

lliso

n P

/N 2

9539

579

Co

ntr

ol M

ain

Filt

er *

* R

EQ

UIR

ED

Page 8: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 8 of 21

TE

S 3

89 o

r M

ixtu

re o

f T

ES

389

/295

Flu

ids

and

Alli

son

P/N

295

3957

9 C

on

tro

l Mai

n F

ilter

R

EQ

UIR

ED

Ove

rhau

l

1000

an

d 2

000

Pro

du

ct F

amili

es T

ran

smis

sio

ns

Co

ntr

ol M

ain

Inte

rnal

Lu

be/

Au

xilia

ry

Flu

ids

Rec

om

men

ded

Flu

id a

nd

Filt

er C

han

ge

Inte

rval

s

Filt

ers

Tra

nsm

issi

ons

Flu

id L

oss—

Filt

er C

hang

e O

nly:

Con

trol

Mai

n (s

pin-

on)

= 1

pin

t (0.

47 li

ters

)

Co

ntr

ol M

ain

P

/N 2

9539

579

Sha

llow

Pan

Suc

tion

(O

verh

aul O

nly)

P

/N 2

9542

833

Dee

p P

an S

uctio

n (

Ove

rhau

l Onl

y)

P/N

295

4282

4

Initi

al F

ill††

Refi

ll†††

Sum

pLi

ters

Qua

rts

Lite

rsQ

uart

sS

tand

ard

1414

.810

10.6

Sha

llow

1212

.77

7.4

††† A

ppro

xim

ate

quan

titie

s, d

o no

t inc

lude

ext

erna

l lin

es, c

oole

r, a

nd h

oses

.

Cap

acit

ies†† (

App

roxi

mat

e)

Gen

eral

or

Sev

ere

Ch

ang

e fl

uid

wh

en in

dic

ated

by

con

tro

ller

or

24 m

on

ths

wh

ich

ever

occ

urs

fir

st.

Filt

ers

Gen

eral

or

Sev

ere

Ch

ang

e fi

lter

s w

hen

ind

icat

ed b

y co

ntr

olle

r o

r 24

mo

nth

s w

hic

hev

er o

ccu

rs f

irst

.

Initi

al 1

0,00

0 m

iles

(16,

000

km)/

400

hour

s

Thi

s sc

hedu

le to

be

used

with

Jan

uary

201

0 10

00/2

000

Pro

duct

Fam

ilies

tran

smis

sion

s an

d T

ES

389

.

* P

RO

GN

OS

TIC

S O

N *

*

NO

TE

: If

pro

gn

ost

ics

is tu

rned

“O

FF

” o

r N

ot C

alib

rate

d in

TC

M, u

tiliz

atio

n o

f flu

id c

han

ge

inte

rval

s fo

un

d o

n p

revi

ou

s p

age

of

this

do

cum

ent

is r

equ

ired

.

††

Flu

id fi

ll ca

paci

ty is

dep

ende

nt o

n ve

hicl

e co

nfig

urat

ion.

Fin

al fl

uid

capa

city

mus

t be

dete

rmin

ed b

y di

pstic

k le

vel (

see

Mec

hani

c’s

Tip

s M

T40

07E

N S

ectio

n 1

or y

our

Ope

rato

r’s M

anua

l und

er “

Car

e an

d M

aint

enan

ce”)

.

* P

RO

GN

OS

TIC

S O

N *

Alli

son

P/N

295

3957

9 C

on

tro

l Mai

n F

ilter

R

EQ

UIR

ED

Page 9: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 9 of 21

See

Fig

ure

1 on

pa

ge 1

1 fo

r fil

ter

and

cont

rol m

odul

e di

men

sion

s

Sev

ere*

**12

,000

Mile

s(2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**15

0,00

0 M

iles

(240

000

km

)60

00 H

ours

48 M

onth

s

Gen

eral

**30

0,00

0 M

iles

(480

000

km

)60

00 H

ours

48 M

onth

s

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*

3000

an

d 4

000

Pro

du

ct F

amili

es T

ran

smis

sio

ns

Gen

eral

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s (2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Mai

nIn

tern

alL

ub

e/A

uxi

liary

Gen

eral

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s (2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Ove

rhau

l

Flu

id

Hig

h C

apac

ity

Filt

erR

ecom

men

ded

Flu

id a

nd F

ilter

Cha

nge

Inte

rval

s

Use

this

Cha

rt fo

r T

rans

mis

sion

s (u

sing

Hig

h C

apac

ity F

ilter

s) P

rior

to P

rogn

ostic

s or

whe

n P

rogn

ostic

s is

Not

Ena

bled

/Tur

ned

OF

F.

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

inin

g f

luid

ch

ang

e in

terv

als.

In

th

e ab

sen

ce o

f a

flu

id a

nal

ysis

p

rog

ram

th

e fl

uid

ch

ang

e in

terv

als

liste

d in

th

e ch

arts

ab

ove

sh

ou

ld b

e u

sed

.

*

Less

than

100

per

cent

con

cent

ratio

n A

lliso

n A

ppro

ved

TE

S 2

95 fl

uid

is c

onsi

dere

d a

mix

ture

and

sho

uld

utili

ze A

lliso

n A

ppro

ved

Non

TE

S 2

95 fl

uids

cha

nge

inte

rval

s.

**

G

ener

al V

ocat

ion:

Inte

rcity

Coa

ch w

ith d

uty

cycl

e le

ss th

an o

r eq

ual t

o on

e (1

) st

op p

er m

ile a

nd a

ll ot

her

voca

tions

not

list

ed in

sev

ere

voca

tion.

***

S

ever

e V

ocat

ion:

All

Ret

arde

rs, O

n/O

ff H

ighw

ay, R

efus

e, T

rans

it, a

nd In

terc

ity C

oach

with

dut

y cy

cle

grea

ter

than

one

(1)

sto

p pe

r m

ile.

††

F

luid

fill

capa

city

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flui

d ca

paci

ty m

ust b

e de

term

ined

by

dips

tick

leve

l (se

e M

echa

nic’

s T

ips

MT

3004

EN

Sec

tion

1 or

you

r O

pera

tor’s

Man

ual u

nder

“C

are

and

Mai

nten

ance

”).

Filt

er a

nd

Gas

ket

Kit

sH

igh

-Cap

acit

y F

ilter

Kit

2 in

ch F

ilter

Kit

P/N

295

4898

74

inch

Filt

er K

it P

/N 2

9548

988

Ad

dit

ion

al F

ill f

or

Alli

son

Co

ole

rs/A

ccu

mu

lato

rs

Mod

el

Coo

ler

Typ

e Li

ters

Q

uart

s 30

00/4

000

Non

-Ret

arde

r D

irect

Mou

nt

1.0

1.1

3000

/400

0 R

emot

e/R

etar

der/

Sum

p 2.

5 2.

6

3000

R

etar

der

Acc

umul

ator

1.

2 1.

3

4000

D

irect

Mou

nt/ R

etar

der

2.1

2.2

40

00

Ret

arde

r A

ccum

ulat

or

0.6

0.6

Mai

nIn

tern

alL

ub

e/A

uxi

liary

Gen

eral

** o

r S

ever

e***

75,0

00 M

iles

(120

000

km

)30

00 H

ours

36 M

onth

s

Gen

eral

** o

r S

ever

e***

75,0

00 M

iles

(120

000

km

)30

00 H

ours

36 M

onth

s

Ove

rhau

l

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*

Tra

nsm

issi

ons

Flu

id L

oss

—F

ilter

Cha

nge

Onl

y:M

ain

Filt

er =

2 q

uart

s (1

.9 li

ters

)Lu

be F

ilter

= 8

qua

rts

(7.6

lite

rs)

Initi

al F

ill††

†R

efill††

Mod

el

Sum

p Li

ters

Q

uart

s Li

ters

Q

uart

s30

00

4 in

ch

27

29

18

1930

00

2 in

ch

25

26

16

17

40

00

4 in

ch+

+

45

48

37

3940

00

2 in

ch+

+

38

40

30

31

++

A

dd 2

.8 L

iters

(3

Qua

rts)

for

Tra

nsm

issi

ons

with

PT

O

3000

an

d 4

000

Cap

acit

ies†

† (A

ppro

xim

ate)

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de e

xter

nal l

ines

,

c

oole

r, a

nd h

oses

.

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

Page 10: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 10 of 21

A

lliso

n A

ppro

ved

TE

S 2

95 F

luid

s* s

ched

ule

to b

e us

ed w

ith P

rogn

ostic

s "O

N"

begi

nnin

g w

ith e

ligib

le S

/Ns

6510

8220

05, 6

5200

9995

7, 6

6102

5767

1, 6

6200

0743

8.

*

NO

TE

: If

pro

gn

ost

ics

is t

urn

ed “

OF

F”

or

No

t C

alib

rate

d in

TC

M a

fter

ser

ial n

um

ber

s lis

ted

ab

ove

, uti

lizat

ion

of

flu

id a

nd

filt

er ch

ang

e in

terv

als

fou

nd

on

pre

vio

us

pag

e (p

age

9) o

f th

is d

ocu

men

t is

req

uir

ed.

**

Le

ss th

an 1

00 p

erce

nt c

once

ntra

tion

of T

ES

295

Alli

son

App

rove

d flu

ids

is c

onsi

dere

d a

mix

ture

and

sha

ll no

t be

used

with

Pro

gnos

tics

or th

is

chan

ge s

ched

ule.

Util

izat

ion

of A

lliso

n A

ppro

ved

Non

TE

S 2

95 fl

uids

cha

nge

inte

rval

s fo

und

on p

revi

ous

page

s of

this

doc

umen

t is

requ

ired.

††

F

luid

fill

capa

city

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flui

d ca

paci

ty m

ust b

e de

term

ined

by

dips

tick

leve

l (se

e M

echa

nic’

s T

ips

MT

3004

EN

S

ectio

n 1

or y

our

Ope

rato

r’s M

anua

l und

er “

Car

e an

d M

aint

enan

ce”)

.

Filt

er a

nd

Gas

ket

Kit

sH

igh

-Cap

acit

y F

ilter

Kit

2 in

ch F

ilter

Kit

P/N

295

4898

74

inch

Filt

er K

it P

/N 2

9548

988

Tran

smis

sion

s F

luid

Los

s —

Filt

er C

hang

e O

nly:

Mai

n F

ilter

= 2

qua

rts

(1.9

lite

rs)

Lube

Filt

er =

8 q

uart

s (7

.6 li

ters

)In

itial

Fill

†††

Mod

el

Sum

p Li

ters

Q

uart

s Li

ters

Q

uart

s30

00

4 in

ch

27

29

18

1930

00

2 in

ch

25

26

16

17

40

00

4 in

ch+

+

45

48

37

3940

00

2 in

ch+

+

38

40

30

31

++

A

dd 2

.8 L

iters

(3

Qua

rts)

for T

rans

mis

sion

s w

ith P

TO

3000

an

d 4

000

Cap

acit

ies†

† (A

ppro

xim

ate

)

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de e

xter

nal l

ines

,

c

oole

r, an

d ho

ses.

Ad

dit

ion

al F

ill f

or

Alli

son

Co

ole

rs/A

ccu

mu

lato

rs

Mod

el

Coo

ler T

ype

Li

ters

Q

uart

s 30

00/4

000

Non

-Ret

arde

r D

irect

Mou

nt

1.0

1.1

3000

/400

0 R

emot

e/R

etar

der/

Sum

p 2.

5 2.

6

3000

R

etar

der

Acc

umul

ator

1.

2 1.

3

4000

D

irect

Mou

nt/ R

etar

der

2.1

2.2

40

00

Ret

arde

r A

ccum

ulat

or

0.6

0.6

Ove

rhau

l

3000

an

d 4

000

Pro

du

ct F

amili

es T

ran

smis

sio

ns

Mai

nIn

tern

alL

ub

e

TE

S 2

95 F

luid

s

Rec

om

men

ded

Flu

id a

nd

Filt

er C

han

ge

Inte

rval

s

Filt

ers

Gen

eral

or

Sev

ere

Ch

ang

e fi

lter

s w

hen

ind

icat

ed b

y co

ntr

olle

r b

etw

een

flu

id c

han

ges

or

60 m

on

ths

wh

ich

ever

occ

urs

fir

st.

Ch

ang

e fl

uid

wh

en in

dic

ated

by

con

tro

ller

or

60 m

on

ths

wh

ich

ever

occ

urs

fir

st. A

lso

ch

ang

e fi

lter

s w

ith

flu

id.

RE

QU

IRE

D *

* 10

0 P

erce

nt

Co

nce

ntr

atio

n T

ES

295

Alli

son

Ap

pro

ved

Flu

ids

and

Alli

son

Hig

h C

apac

ity

Filt

ers

** R

EQ

UIR

ED

* P

RO

GN

OS

TIC

S O

N *

* P

RO

GN

OS

TIC

S O

N *

RE

QU

IRE

D *

* 10

0 P

erce

nt

Co

nce

ntr

atio

n T

ES

295

Alli

son

Ap

pro

ved

Flu

ids

and

Alli

son

Hig

h C

apac

ity

Filt

ers

** R

EQ

UIR

ED

Gen

eral

or

Sev

ere

Page 11: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 11 of 21

T

ES

389

sch

edul

e to

be

used

with

Jan

uary

201

0 P

rogn

ostic

s "O

N"

and

requ

ires

TC

M c

alib

ratio

n C

IN 4

C o

r la

ter

(4C

-xxx

xx-y

yy-z

).

*

NO

TE:

If p

rogn

ostic

s is

turn

ed “

OFF

” or

Not

Cal

ibra

ted

in T

CM

aft

er s

eria

l num

bers

list

ed a

bove

, util

izat

ion

of A

lliso

n A

ppro

ved

Non

TE

S 2

95 fl

uids

cha

nge

inte

rval

s fo

und

on p

age

8 of

this

doc

umen

t is

requ

ired

.

††

F

luid

fill

capa

city

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flui

d ca

paci

ty m

ust b

e de

term

ined

by

dips

tick

leve

l (se

e M

echa

nic’

s T

ips

MT

3004

EN

S

ectio

n 1

or y

our

Ope

rato

r’s M

anua

l und

er “C

are

and

Mai

nten

ance

”).

Filte

r an

d G

aske

t Kits

Hig

h-C

apac

ity F

ilter

Kit

2 in

ch F

ilter

Kit

P/N

295

4577

64

inch

Filt

er K

it P

/N 2

9545

779

Tran

smis

sion

s F

luid

Los

s —

Filt

er C

hang

e O

nly:

Mai

n F

ilter

= 2

qua

rts

(1.9

lite

rs)

Lube

Filt

er =

8 q

uart

s (7

.6 li

ters

)In

itial

Fill

†††

Mod

el

Sum

p Li

ters

Q

uart

s Li

ters

Q

uart

s30

00

4 in

ch

27

29

18

1930

00

2 in

ch

25

26

16

17

40

00

4 in

ch++

45

48

37

39

4000

2

inch

++

38

40

30

31

++

Add

2.8

Lite

rs (

3 Q

uart

s) fo

r Tra

nsm

issi

ons

with

PTO

3000

and

400

0 C

apac

ities

††(A

ppro

xim

ate)

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de e

xter

nal l

ines

,

c

oole

r, an

d ho

ses.

Add

ition

al F

ill fo

r A

lliso

n C

oole

rs/A

ccum

ulat

ors

M

odel

C

oole

r Typ

e

Lite

rs

Qua

rts

3000

/400

0 N

on-R

etar

der

Dire

ct M

ount

1.

0 1.

1 30

00/4

000

Rem

ote/

Ret

arde

r/S

ump

2.5

2.6

30

00

Ret

arde

r A

ccum

ulat

or

1.2

1.3

40

00

Dire

ct M

ount

/ Ret

arde

r 2.

1 2.

2

4000

R

etar

der

Acc

umul

ator

0.

6 0.

6

Ove

rhau

l

3000

and

400

0 P

rodu

ct F

amili

es T

rans

mis

sion

s

Con

trol

Mai

nIn

tern

alLu

be/A

uxili

ary

TES

389

or

Mix

ture

of T

ES

389

/295

Flu

ids

Rec

omm

ende

d Fl

uid

and

Filte

r C

hang

e In

terv

als

Filte

rs

Gen

eral

or

Sev

ere

Cha

nge

filte

rs w

hen

indi

cate

d by

con

trol

ler

betw

een

fluid

cha

nges

or

24 m

onth

s w

hich

ever

occ

urs

first

.

Cha

nge

fluid

whe

n in

dica

ted

by c

ontr

olle

r or

24

mon

ths

whi

chev

er o

ccur

s fir

st. A

lso

chan

ge

filte

rs w

ith fl

uid.

RE

QU

IRE

D

TE

S 3

89 o

r M

ixtu

re o

f TE

S 3

89/2

95 A

lliso

n A

ppro

ved

Flui

ds a

nd A

lliso

n H

igh

Cap

acity

Filt

ers

R

EQ

UIR

ED

* P

RO

GN

OS

TIC

S O

N *

* P

RO

GN

OS

TIC

S O

N *

RE

QU

IRE

D

TES

389

or

Mix

ture

of T

ES

389

/295

Alli

son

App

rove

d Fl

uids

and

Alli

son

Hig

h C

apac

ity F

ilter

s R

EQ

UIR

ED

Page 12: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 12 of 21

3000/4000 Product Families Filter Location

Figure 1.

DRAIN PLUG

NOTE: Torque all filter cover retaining bolts to 51-61 N•m (38-45 lb ft)NOTE: Main and Lube Filter designations cast into bottom of Control Module

MAIN

LUBE

V07268.00.02

DRAIN PLUG

MAIN

LUBE

6

4000 PRODUCT FAMILY 3000 PRODUCT FAMILY

5

4

2 1

3

MAIN LUBE

REFERENCED*DIMENSION* 4 inch Control Module Measures 3.5 inch approximately

2 inch Control Module Measures 1.75 inch approximately VL07148.00.01

Page 13: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 13 of 21

Lu

be

100

,000

Mile

s(1

60 0

00 k

m)

48 M

onth

s

50,0

00 M

iles

(80

000

km)

24 M

onth

s

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

®

Ev

40/5

0

Ove

rhau

l

Su

mp

/Inte

rnal

Rec

omm

ende

d F

luid

and

Filt

er C

hang

e In

terv

als

NO

TE

S:

• C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age

or

mo

nth

s h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

• L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

in-

ing

flu

id c

han

ge

inte

rval

s. In

the

abse

nce

of a

flu

id a

nal

ysis

pro

gra

m th

e fl

uid

ch

ang

e in

terv

als

liste

d in

the

char

ts a

bo

ve s

ho

uld

be

use

d.

• T

he fo

llow

ing

reco

mm

enda

tions

are

bas

ed u

pon

the

tran

smis

sion

con

tain

ing

100

perc

ent c

once

ntra

tion

Tra

nSyn

d ®

.

• E

v 40/

50

Lube

F

ilter

ex

tend

ed

time

chan

ge

inte

rval

s ar

e on

ly

valid

w

ith

the

use

of

Alli

son

Tra

nsm

issi

on

Hig

h-C

apac

ity F

ilter

s. H

igh-

capa

city

filte

rs im

plem

ente

d in

to p

rodu

ctio

n st

artin

g w

ith S

/N 7

1100

0155

1.

• F

luid

Exc

han

ge:

Flu

id e

xcha

ngin

g m

achi

nes

are

not r

ecom

men

ded

or r

ecog

nize

d du

e to

var

iatio

n an

d in

cons

is-

tenc

ies

that

may

not

gua

rant

ee r

emov

al o

f 100

per

cent

of t

he u

sed

fluid

.

Flu

idF

ilter

Co

ntr

ol M

ain

Tra

nsm

issi

ons

Flu

id L

oss—

Filt

er C

hang

e O

nly:

Con

trol

Mai

n F

ilter

=

1 q

uart

(0.

94 li

ters

)Lu

be F

ilter

=

3 q

uart

s (2

.84

liter

s

Mod

el

Lite

rs

Qua

rts

Ev 4

0/50

15

.1

16

††

Flu

id fi

ll ca

paci

ty is

dep

ende

nt o

n ve

hicl

e co

nfig

urat

ion.

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de e

xter

nal l

ines

,

cool

er, a

nd h

oses

.

Ref

ill††

Filt

er a

nd

Gas

ket

Kit

s

Lube

Filt

er a

nd G

aske

t Kit

P

/N 2

9545

785

Con

trol

Mai

n F

ilter

P

/N 2

9539

579

Initi

al 5

000

mile

s (8

000

km)/

200

hour

s

See

Fig

ure

2 fo

r dr

ain

plug

and

filte

r lo

catio

ns

Cap

acit

ies†† (

App

roxi

mat

e)

Gol

d S

erie

s

50,0

00 M

iles

(80

000

km)

24 M

onth

s

Hig

h C

apac

ity S

erie

s

100,

000

Mile

s(1

60 0

00 k

m)

48 M

onth

s

Go

ld S

erie

sH

igh

Cap

acit

y

Page 14: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 14 of 21

Ev 40/50 System Filter Location

Figure 2.

V08850.01.00

FRONT

REAR VIEW BOTTOM VIEW

DRAIN PLUG AND FILTER LOCATIONS ONEV 40/50

DRAIN PLUG0.750-16 UNF-2A (INCH SERIES)

TORQUE TO 25–32 N·m (18–24 lb ft)

OIL FILTER COVERRETAINED WITH 4 BOLTS

M8 x 1.25 x 70 LONGTORQUE TO 24–29 N·m (18–21 lb ft)

CONTROL MAIN FILTERClean mating surface,apply film of oil to gasket, tighten one turn after gasket contacts base.

Page 15: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 15 of 21

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s(2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

sAT

500

Ser

ies

Tra

nsm

issi

on

s

Flu

id

Rec

omm

ende

d F

luid

and

Filt

er C

hang

e In

terv

als

N

OT

E:

Ch

ang

e fl

uid

/filt

ers

at o

r b

efo

re r

eco

mm

end

ed m

ileag

e, m

on

ths,

or

ho

urs

hav

e el

apse

d, w

hic

hev

er o

ccu

rs f

irst

.N

OT

E:

Lo

cal c

on

dit

ion

s, s

ever

ity

of

op

erat

ion

or

du

ty c

ycle

may

req

uir

e m

ore

or

less

fre

qu

ent

flu

id c

han

ge

inte

rval

s th

at

dif

fer

fro

m th

e p

ub

lish

ed r

eco

mm

end

ed fl

uid

ch

ang

e in

terv

als

of A

lliso

n T

ran

smis

sio

n. A

lliso

n T

ran

smis

sio

n r

eco

mm

end

s th

at c

ust

om

ers

use

flu

id a

nal

ysis

as

the

pri

mar

y m

eth

od

fo

r d

eter

min

ing

flu

id c

han

ge

inte

rval

s. In

th

e ab

sen

ce o

f a

flu

id

anal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

Any

thin

g ot

her

than

100

per

cent

con

cent

ratio

n of

Alli

son

App

rove

d T

ES

295

flui

d is

con

side

red

a m

ixtu

re a

nd s

houl

d ut

ilize

Alli

son

App

rove

d N

on T

ES

295

flui

ds c

hang

e in

terv

als.

**

G

ener

al V

ocat

ion:

less

than

one

sto

p pe

r m

ile.

***

S

ever

e V

ocat

ion:

mor

e th

an o

ne s

top

per

mile

.

Whe

n an

Alli

son

reco

mm

ende

d hi

gh-e

ffici

ency

filte

r is

use

d, th

e ch

ange

inte

rval

is n

ot u

ntil

the

Cha

nge

Filt

er li

ght i

ndic

ates

the

filte

r is

con

tam

inat

ed o

r un

til it

has

bee

n in

use

for

3 y

ears

, w

hich

eve

r oc

curs

firs

t. N

o m

ileag

e re

stric

tions

app

ly.

Hig

h ef

ficie

ncy

filte

rs

are

only

app

rove

d fo

r us

e w

ith A

T/M

T/H

T S

erie

s. †

† F

luid

fill

cap

acity

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flu

id c

apac

ity m

ust

be d

eter

min

ed b

y di

pstic

k le

vel (

see

Mec

hani

c’s

Tip

s M

T13

21E

N S

ectio

n 1

or y

our

Ope

rato

r’s M

anua

l und

er “

Car

e an

d M

aint

enan

ce”)

.

+

For

add

ition

al in

form

atio

n re

gard

ing

the

poly

este

r in

tern

al fi

lter

see

the

late

st r

evis

ion

of S

IL 9

-TR

-01.

††† A

ppro

xim

ate

quan

titie

s, d

o no

t inc

lude

ext

erna

l lin

es

and

coo

ler

hose

.

Initi

al F

ill††

Pan

Dep

thQ

uart

sLi

ters

Oil

Filt

er a

nd G

aske

t Kit

– 3.

8 in

. Pan

29

5409

76

– 5.

3 in

. Pan

29

5384

89S

ee th

e la

test

rev

isio

n of

SIL

9-T

R-0

1 fo

r ad

ditio

nal i

nfor

mat

ion.

Filt

er a

nd

Gas

ket

Kit

s

3.8

inch

(97

mm

) oi

l pan

9

8.5

5.3

inch

(13

5 m

m)

oil p

an

16

15

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s

(80

000

km)

2000

Hou

rs24

Mon

ths

Po

lyes

ter

Filt

er+

Wir

e M

esh

Filt

er

G

ener

al**

Ove

rhau

l

Sev

ere*

**O

verh

aul

Gen

eral

**†

50,0

00 M

iles

(80

000

km)

2000

Hou

rs24

Mon

ths

Sev

ere*

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Initi

al 5

000

mile

s(8

000

km)/

200

hour

s

Cap

acit

ies†† (

App

roxi

mat

e)

Filt

er

Gen

eral

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s(2

0 0

00 k

m)

500

Hou

rs6

Mon

ths

Wir

e M

esh

Scr

een

Filt

erP

oly

este

r F

ilter

+

G

ener

al**

Ove

rhau

l

Sev

ere*

**O

verh

aul

Gen

eral

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Sev

ere*

**†

12,0

00 M

iles

(20

000

km

)50

0 H

ours

6 M

onth

s

Inte

rnal

Lu

be/

Au

xilia

ry

Initi

al 5

000

mile

s(8

000

km)/

200

hour

s

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*A

lliso

n A

pp

rove

d N

on

TE

S 2

95 F

luid

s*

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*A

lliso

n A

pp

rove

d N

on

TE

S 2

95 F

luid

s*

Page 16: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 16 of 21

Gen

eral

**O

verh

aul

Sev

ere*

**O

verh

aul

Gen

eral

**†

50,0

00 M

iles

(80

000

km)

2000

Hou

rs24

Mon

ths

Sev

ere*

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**O

verh

aul

Sev

ere*

**O

verh

aul

Gen

eral

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs 1

2 M

onth

s

Sev

ere*

**†

12,0

00 M

iles

(20

000

km)

500

Hou

rs6

Mon

ths

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s(2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

MT

600

Ser

ies

Tra

nsm

issi

on

s

Flu

id

Filt

er

Rec

omm

ende

d F

luid

and

Filt

er C

hang

e In

terv

als

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

d

iffe

r fr

om

the

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f Alli

son

Tra

nsm

issi

on

. Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

inin

g f

luid

ch

ang

e in

terv

als.

In

th

e ab

sen

ce o

f a

flu

id

anal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

Any

thin

g ot

her

than

100

per

cent

con

cent

ratio

n of

Alli

son

App

rove

d T

ES

295

flui

ds is

con

side

red

a m

ixtu

re a

nd s

houl

d ut

ilize

Alli

son

App

rove

d N

on T

ES

295

flui

ds c

hang

e in

terv

als.

**

G

ener

al V

ocat

ion:

less

than

one

sto

p pe

r m

ile.

***

S

ever

e V

ocat

ion:

mor

e th

an o

ne s

top

per

mile

.

Whe

n an

Alli

son

reco

mm

ende

d hi

gh-e

ffici

ency

filte

r is

use

d, th

e ch

ange

inte

rval

is n

ot u

ntil

the

Cha

nge

Filt

er li

ght i

ndic

ates

the

filte

r is

con

tam

inat

ed o

r un

til it

has

bee

n in

use

for

3 y

ears

, w

hich

eve

r oc

curs

firs

t. N

o m

ileag

e re

stric

tions

app

ly.

Hig

h ef

ficie

ncy

filte

rs

are

only

app

rove

d fo

r us

e w

ith A

T/M

T/H

T S

erie

s. †

† F

luid

fill

cap

acity

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flu

id c

apac

ity m

ust

be d

eter

min

ed b

y di

pstic

k le

vel (

see

Mec

hani

c’s

Tip

s M

T13

57E

N S

ectio

n 1

or y

our

Ope

rato

r’s M

anua

l und

er “

Car

e an

d M

aint

enan

ce”)

.

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de

ext

erna

l lin

es a

nd c

oole

r ho

se.

Initi

al F

ill††

Pan

Dep

thQ

uart

sLi

ters

Oil

Filt

er a

nd G

aske

t Kit

2953

8489

See

the

late

st r

evis

ion

of S

IL 4

-TR

-01

for

addi

tiona

l inf

orm

atio

n.

Filt

er a

nd

Gas

ket

Kit

s

4.3

inch

(11

0 m

m)

oil p

an

12

11

5.1

inch

(13

0 m

m)

oil p

an

15

14

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

Initi

al 5

000

mile

s (8

000

km)/

200

hour

sIn

itial

500

0 m

iles

(800

0 km

)/20

0 ho

urs

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*

Cap

acit

ies†† (

App

roxi

mat

e)

Page 17: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 17 of 21

Mai

nL

ub

e/A

uxi

liary

HT

700

Ser

ies

Tra

nsm

issi

on

s

Gen

eral

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

Sev

ere*

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

100

Per

cen

t C

on

cen

trat

ion

Alli

son

Ap

pro

ved

TE

S 2

95 F

luid

s*

Gen

eral

**†

50,0

00 M

iles

(80

000

km)

2000

Hou

rs24

Mon

ths

Sev

ere*

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Ove

rhau

lO

verh

aul

Filt

erR

ecom

men

ded

Flu

id a

nd F

ilter

Cha

nge

Inte

rval

s

Inte

rnal

Mai

nL

ub

e/A

uxi

liary

Inte

rnal

Gen

eral

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s (2

0 00

0 km

)50

0 H

ours

6 M

onth

s

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

Gen

eral

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Sev

ere*

**†

12,0

00 M

iles

(20

000

km)

500

Hou

rs6

Mon

ths

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

Alli

son

Ap

pro

ved

No

n T

ES

295

Flu

ids*

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s

(20

000

km

)50

0 H

ours

6 M

onth

s

Flu

id10

0 P

erce

nt

Co

nce

ntr

atio

n A

lliso

n A

pp

rove

d T

ES

295

Flu

ids*

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f op

erat

ion

or

du

ty c

ycle

may

req

uir

e m

ore

or

less

freq

uen

t flu

id c

han

ge

inte

rval

s th

at

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

-m

end

s th

at c

ust

om

ers

use

flu

id a

nal

ysis

as

the

pri

mar

y m

eth

od

for

det

erm

inin

g fl

uid

ch

ang

e in

terv

als.

In th

e ab

sen

ce o

f a

flu

id a

nal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

Any

thin

g ot

her

than

100

per

cent

con

cent

ratio

n of

Alli

son

App

rove

d T

ES

295

flui

ds is

con

side

red

a m

ixtu

re a

nd s

houl

d ut

ilize

Alli

son

App

rove

d N

on T

ES

295

flui

ds c

hang

e in

terv

als.

**

Gen

eral

Voc

atio

n: le

ss th

an o

ne s

top

per

mile

. *

**

Sev

ere

Voc

atio

n: m

ore

than

one

sto

p pe

r m

ile.

Whe

n an

Alli

son

reco

mm

ende

d hi

gh-e

ffici

ency

filt

er is

use

d, t

he c

hang

e in

terv

al is

not

unt

il th

e C

hang

e F

ilter

ligh

t in

dica

tes

the

filte

r is

con

tam

inat

ed o

r un

til it

has

bee

n in

use

for

3 ye

ars,

whi

ch e

ver

occu

rs fi

rst.

No

mile

age

rest

rictio

ns a

pply

. Hig

h ef

ficie

ncy

filte

rs a

re o

nly

appr

oved

for

use

with

AT

/MT

/HT

Ser

ies.

††

Flu

id fi

ll ca

paci

ty is

dep

ende

nt o

n ve

hicl

e co

nfig

urat

ion.

Fin

al fl

uid

capa

city

mus

t be

dete

rmin

ed b

y di

pstic

k le

vel (

see

Mec

hani

c’s

Tip

s M

T13

66E

N (

Hyd

raul

ic C

ontr

ols)

or

MT

1958

EN

(E

lect

roni

c C

ontr

ols)

Sec

tion

1 or

you

r O

pera

tor’s

Man

ual u

nder

“C

are

and

mai

nten

ance

”).

††† A

ppro

xim

ate

quan

titie

s, d

o no

t inc

lude

ext

erna

l lin

es

and

coo

ler

hose

.

Ref

ill††

Pan

Dep

thQ

uart

sLi

ters

Filt

er a

nd

Gas

ket

Kit

s

4.5

inch

(11

4 m

m)

oil p

an

34

326

inch

(15

2 m

m)

oil p

an

30

28.5

7 in

ch (

178

mm

) oi

l pan

33

31

8.5

inch

(21

6 m

m)

oil p

an

42.8

40

.5

4.5

inch

(11

4 m

m)

Oil

Pan

Filt

er K

it 29

5305

624.

5 in

ch (

114

mm

) O

il P

an F

ilter

Kit

with

ada

pter

230

1688

3 an

d pa

n

2

3016

884

uses

filte

r ki

t 29

5305

636

inch

(15

2 m

m)

Oil

Pan

Filt

er K

it 68

3994

57

inch

(17

8 m

m)

Oil

Pan

Filt

er K

it 29

5305

648.

5 in

ch (

216)

Hyd

Oil

Pan

Filt

er K

it 23

0124

078.

5 in

ch (

216)

Ele

c O

il P

an F

ilter

Kit

2953

0565

Initi

al 5

000

mile

s (8

000

km)/

200

hour

sIn

itial

500

0 m

iles

(800

0 km

)/20

0 ho

urs

Cap

acit

ies†† (

App

roxi

mat

e)

Page 18: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 18 of 21

F

luid

Ch

an

ge

In

terv

als

Tra

nsm

issio

n F

am

ily

All

iso

n-A

pp

roved

Sch

ed

ule

On

e T

ES

389 F

luid

s

MIL

-PR

F-2

104

MIL

-PR

F-2

1260

MIL

-PR

F-4

6167

Allis

on

-Ap

pro

ved

TE

S 2

95

Gen

era

lS

evere

Gen

era

lS

evere

Gen

era

lS

evere

1000/2

000

50

,00

0 m

iles

(80

00

0 k

m)

20

00

ho

urs

2

4 m

on

ths

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

N.A

.N

.A.

15

0,0

00

mile

s(2

40

00

0 k

m)

40

00

ho

urs

48

mo

nth

s

75

,00

0 m

iles

(12

0 0

00

km

)3

00

0 h

ou

rs3

6 m

on

ths

10

00

/20

00

Pro

du

ct

Fa

mili

es S

ch

ed

ule

d B

elo

w fo

r M

Y2

00

9 P

rog

no

stics T

urn

ed

ON

1000/2

000

N.A

.N

.A.

N.A

.N

.A.

Ch

an

ge

flu

id w

he

n in

dic

ate

d b

y c

on

tro

ller

or

48

mo

nth

s, w

hic

he

ve

r o

ccu

rs f

irst.

10

00

/20

00

Pro

du

ct

Fa

mili

es S

ch

ed

ule

d B

elo

w fo

r M

Y2

01

0 P

rog

no

stics T

urn

ed

ON

1000/2

000

Ch

an

ge

flu

id w

he

n in

dic

ate

d b

y c

on

tro

ller

or

24

mo

nth

s,

wh

ich

eve

r o

ccu

rs f

irst.

N.A

.N

.A.

N.A

.N

.A.

30

00

/40

00

Pro

du

ct

Fa

mil

ies

PR

IOR

TO

HIG

H C

AP

AC

ITY

FIL

TE

RS

4000

(wit

h 4

in

ch

Su

mp

) an

d 3

000

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

15

0,0

00

mile

s(2

40

00

0 k

m)

40

00

ho

urs

48

mo

nth

s

75

,00

0 m

iles

(12

0 0

00

km

)3

00

0 h

ou

rs3

6 m

on

ths

4000

(wit

h 2

in

ch

Su

mp

)

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

15

0,0

00

mile

s(2

40

00

0 k

m)

40

00

ho

urs

48

mo

nth

s

50

,00

0 m

iles

(80

00

0 k

m)

20

00

ho

urs

2

4 m

on

ths

30

00

/40

00

Pro

du

ct

Fa

mil

ies

*H

IGH

CA

PA

CIT

Y F

ILT

ER

S,

AN

D W

HE

N P

RO

GN

OS

TIC

S I

S T

UR

NE

D "

OF

F" O

R N

OT

CA

LIB

RA

TE

D I

N T

CM

3000/4

000

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

25

,00

0 m

iles

(40

00

0 k

m)

10

00

ho

urs

12

mo

nth

s

12

,00

0 m

iles

(20

00

0 k

m)

50

0 h

ou

rs6

mo

nth

s

30

0,0

00

mile

s(4

80

00

0 k

m)

60

00

ho

urs

48

mo

nth

s

15

0,0

00

mile

s(2

40

00

0 k

m)

60

00

ho

urs

48

mo

nth

s

30

00

/40

00

Pro

du

ct

Fa

mil

ies

**

— P

RO

GN

OS

TIC

S "

ON

"N

OT

E:

IF P

RO

GN

OS

TIC

S I

S T

UR

NE

D "

OF

F" O

R N

OT

CA

LIB

RA

TE

D I

N T

CM

, U

TIL

IZA

TIO

N O

F H

IGH

CA

PA

CIT

Y F

ILT

ER

AN

D F

LU

ID C

HA

NG

E I

NT

ER

VA

LS

MU

ST

BE

FO

LL

OW

ED

.

3000/4

000

Ch

an

ge

flu

id w

he

n in

dic

ate

d b

y P

rog

no

stics

or

24

mo

nth

s,

wh

ich

eve

r co

me

s f

irst.

Als

o c

ha

ng

e f

ilte

rs w

ith

flu

id.

(Hig

h-c

apa

city f

ilte

rs a

nd

Pro

gn

ostics t

urn

ed

ON

)

N.A

.N

.A.

Ch

an

ge

flu

id w

he

n in

dic

ate

d b

y P

rog

no

stics

or

60

mo

nth

s, w

hic

he

ve

r co

me

s f

irst.

Als

o c

ha

ng

e f

ilte

rs w

ith

flu

id.

(Hig

h-c

apa

city f

ilte

rs a

nd

Pro

gn

ostics t

urn

ed

ON

)

EP

40

/50

SE

RIE

S —

US

E F

OR

AL

L T

RA

NS

MIS

SIO

N S

ER

IAL

NU

MB

ER

S**

*T

ran

Syn

re

qu

ire

d f

or

Ev 4

0/5

0

EP

40/5

0**

*(F

luid

ch

an

ge

in

terv

al

no

t a

ffe

cte

d b

y h

igh

-ca

pa

cit

y

filt

ers

)

N.A

.N

.A.

N.A

.N

.A.

10

0,0

00

mile

s(1

60

00

0 k

m)

48

mo

nth

s

10

0,0

00

mile

s(1

60

00

0 k

m)

48

mo

nth

s

* H

igh

-ca

pa

cit

y f

ilte

rs r

ele

as

ed

in

mo

de

ls s

tart

ing

wit

h S

/N 6

51

06

70

91

2,

65

20

06

73

42

(3

00

0 P

rod

uc

t F

am

ily)

an

d 6

61

02

05

14

4,

662

00

00

25

21

(4

00

0 P

rod

uc

t F

am

ily

)**

P

rog

no

sti

cs

re

lea

se

d o

n m

od

els

sta

rtin

g w

ith

S/N

65

10

82

20

05

, 6

52

00

99

95

7,

(30

00

Pro

du

ct

Fa

mil

y)

an

d 6

61

02

57

67

1,

66

20

00

74

38

(4

00

0 P

rod

uc

t F

am

ily)

***

Tra

nS

yn

is

th

e o

nly

ap

pro

ve

d f

luid

fo

r EP 4

0/5

0 p

rod

uc

ts.

NO

TE

: C

ha

ng

e f

luid

/fil

ters

at

or

be

fore

re

co

mm

en

de

d m

ile

ag

e,

mo

nth

s, o

r h

ou

rs h

av

e e

lap

se

d, w

hic

he

ve

r o

cc

urs

fir

st.

NO

TE

: L

oc

al

co

nd

itio

ns

, s

ev

eri

ty o

f o

pe

rati

on

or

du

ty c

yc

le m

ay

re

qu

ire

mo

re o

r le

ss

fre

qu

en

t fl

uid

ch

an

ge

in

terv

als

th

at

dif

fer

fro

m t

he

pu

bli

sh

ed

re

co

mm

en

de

d f

luid

ch

an

ge

in

terv

als

of

Allis

on

Tra

ns

mis

sio

n.

All

iso

n T

ran

sm

iss

ion

re

co

mm

en

ds

th

at

cu

sto

me

rs u

se

flu

id a

na

lys

is a

s t

he

ir p

rim

ary

me

tho

d f

or

de

term

inin

g f

luid

ch

an

ge

in

terv

als

. In

th

e a

bs

en

ce

of

a f

luid

an

aly

sis

pro

gra

m,

the

flu

id c

ha

ng

e in

terv

als

lis

ted

in

th

e c

ha

rts

ab

ov

e s

ho

uld

be

us

ed

.N

OT

E:

Ge

ne

ral

Vo

ca

tio

n:

Inte

rcit

y C

oa

ch

wit

h d

uty

cy

cle

le

ss

th

an

or

eq

ua

l to

on

e (

1)

sto

p p

er

mil

e a

nd

all

oth

er

vo

ca

tio

ns

no

t lis

ted

in

se

ve

re v

oc

ati

on

.N

OT

E:

Se

ve

re V

oc

ati

on

: A

ll R

eta

rde

rs,

On

/Off

Hig

hw

ay,

Re

fus

e,

Tra

ns

it,

Sh

utt

le T

ran

sit

, 2

00

0 M

H,

an

d I

nte

rcit

y C

oa

ch

wit

h d

uty

cy

cle

gre

ate

r a

n o

ne

(1

) s

top

pe

r m

ile

.

Page 19: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 19 of 21

F

ilte

r C

han

ge In

terv

als

Alli

son

-Ap

pro

ved

Sch

edu

le O

ne

TE

S 3

89 F

luid

sA

llis

on

Ap

pro

ved

TE

S 2

95 F

luid

s*M

IL-P

RF

-210

4, 2

1260

, 461

67

Tran

smis

sio

n

Fam

ily

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Ge

ner

alS

ever

eG

en

eral

Sev

ere

Ge

ner

alS

ever

e

1000

an

d 2

000

Ove

rhau

lO

verh

aul

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

Ove

rhau

lO

verh

aul

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

10

00

/20

00

Pro

du

ct fa

mily

sch

ed

ule

be

low

fo

r M

Y2

00

9 -

Pro

gn

ostics t

urn

ed

ON

. *

No

te:

If P

rog

no

stics is t

urn

ed

OF

F o

r n

ot

ca

libra

ted

in

TC

M,

utiliz

atio

n o

f filte

r ch

an

ge

in

terv

als

ab

ove

mu

st

be

fo

llow

ed

.

1000

an

d 2

000

N.A

.N

.A.

N.A

.N

.A.

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

Ove

rhau

lO

verh

aul

Cha

nge

filte

rs w

hen

indi

cate

d by

co

ntro

ller

or 4

8 m

onth

s, w

hich

-ev

er o

ccur

s fir

st.

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

Cha

nge

filte

rs w

hen

indi

cate

d by

co

ntro

ller

or 4

8 m

onth

s, w

hich

-ev

er o

ccur

s fir

st.

10

00

/20

00

Pro

du

ct fa

mily

sch

ed

ule

be

low

fo

r M

Y2

01

0 -

Pro

gn

ostics t

urn

ed

ON

. *

No

te:

If P

rog

no

stics is t

urn

ed

OF

F o

r n

ot

ca

libra

ted

in

TC

M,

utiliz

atio

n o

f filte

r ch

an

ge

in

terv

als

ab

ove

mu

st

be

fo

llow

ed

.

1000

an

d 2

000

N.A

.N

.A.

Cha

nge

filte

rs w

hen

indi

cate

d by

con

trol

ler

or 2

4 m

onth

s,

whi

chev

er o

ccur

s fir

st.

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

N.A

.N

.A.

N.A

.N

.A.

Con

trol

Mai

n S

pin-

on F

ilter

Onl

y/In

i-

tial 1

0,00

0 m

iles

(16

000

km)

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

Cha

nge

filte

rs w

hen

indi

cate

d by

co

ntro

ller

or 2

4 m

onth

s, w

hich

-ev

er o

ccur

s fir

st.

30

00

/40

00

Pro

duct F

am

ilie

s —

Pri

or

to h

igh

ca

pa

city f

ilte

rs �

4000

(wit

h 4

in. S

um

p)

and

300

0O

verh

aul

Ove

rhau

l

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

Ove

rhau

lO

verh

aul

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

Ove

rhau

lO

verh

aul

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

4000

(w

ith

2 in

. Su

mp

)O

verh

aul

Ove

rhau

l

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

Ove

rhau

lO

verh

aul

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

Ove

rhau

lO

verh

aul

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Mai

n F

ilter

Onl

y In

itial

500

0 m

iles

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

30

00

/40

00

Pro

du

ct

Fa

mili

es *

— H

igh

-ca

pa

city f

ilte

rs,

an

d w

he

n p

rog

no

stics is t

urn

ed

OF

F o

r n

ot

ca

libra

ted

in

TC

M.

3000

an

d 4

000

Ove

rhau

lO

verh

aul

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Ove

rhau

lO

verh

aul

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

75,0

00 m

iles

(120

000

km

)30

00 h

ours

36 m

onth

s

Ove

rhau

lO

verh

aul

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

30

00

/40

00

Pro

du

ct F

am

ilie

s *

* -

Pro

gn

ostics O

N —

No

te:

If P

rog

no

stics is t

urn

ed

OF

F o

r n

ot

calib

rate

d in

TC

M,

utiliz

atio

n o

f h

igh

-ca

pa

city f

ilte

r a

nd

flu

id c

ha

ng

e in

terv

als

mu

st

be

fo

llow

ed

.

3000

an

d 4

000

Ove

rhau

lO

verh

aul

Cha

nge

filte

rs w

hen

indi

cate

d by

con

trol

ler

betw

een

fluid

cha

nge

or 2

4 m

onth

s, w

hich

ever

occ

urs

first

.O

verh

aul

Ove

rhau

lC

hang

e fil

ters

whe

n in

dica

ted

by c

ontr

olle

r be

twee

n flu

id c

hang

e or

60

mon

ths,

whi

chev

er o

ccur

s fir

st.

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

*

Hig

h C

ap

acit

y F

ilter

s re

leas

ed in

mo

del

s st

arti

ng

wit

h S

/N 6

5106

7091

2, 6

5200

6734

2 (3

000

Pro

du

ct F

amily

) an

d 6

6102

0514

4, 6

6200

0025

21 (

4000

Pro

du

ct F

amily

)**

P

rog

no

stic

s re

leas

ed o

n m

od

els

star

tin

g w

ith

S/N

651

0822

005,

652

0099

957,

(30

00 P

rod

uct

Fam

ily)

and

661

0257

671,

662

0007

438

(400

0 P

rod

uct

Fam

ily)

***

Tra

nS

ynd

® is

th

e o

nly

ap

pro

ved

flu

id f

or

EP 4

0/50

pro

du

cts

.N

OT

E:

Ch

ang

e fl

uid

/filt

ers

at o

r b

efo

re r

eco

mm

end

ed m

ileag

e, m

on

ths,

or

ho

urs

hav

e el

apse

d, w

hic

hev

er

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss

freq

uen

t fl

uid

ch

an

ge

inte

rval

s th

at d

iffe

r fr

om

th

e p

ub

lish

ed r

eco

mm

end

ed f

luid

ch

ang

e in

terv

als

of

Alli

son

Tra

nsm

issi

on

. Alli

son

Tra

nsm

issi

on

re

com

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

eir

pri

mar

y m

eth

od

fo

r d

eter

min

ing

flu

id c

ha

ng

e in

terv

als.

In t

he

abse

nce

of

a fl

uid

an

alys

is p

rog

ram

, th

e fl

uid

ch

ang

e in

terv

als

liste

d in

th

e ch

arts

ab

ove

sh

ou

ld b

e u

sed

.N

OT

E:

Gen

eral

Vo

cati

on

: In

terc

ity

Co

ach

wit

h d

uty

cyc

le le

ss t

han

or

equ

al t

o o

ne

(1)

sto

p p

er m

ile a

nd

all

oth

er v

oca

tio

ns

no

t lis

ted

in s

ever

e vo

cati

on

.N

OT

E:

Sev

ere

Vo

cati

on

: A

ll R

etar

der

s, O

n/O

ff H

igh

way

, Ref

use

, Tra

nsi

t, S

hu

ttle

Tra

nsi

t, 2

000

MH

, an

d In

terc

ity

Co

ach

wit

h d

uty

cyc

le g

rea

ter

an o

ne

(1)

sto

p p

er

mile

.�

Wh

en r

epla

cin

g g

old

ser

ies

filt

ers

wit

h h

igh

-cap

acit

y fi

lter

s in

tra

nsm

issi

on

s co

nta

inin

g 1

00 p

erce

nt

Alli

son

-Ap

pro

ved

TE

S 2

95 f

luid

, it

is a

llow

ed t

o f

ollo

w h

igh

-ca

pac

ity

flu

id a

nd

filt

er c

han

ge

inte

rval

s.

Page 20: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 20 of 21

F

ilte

r C

han

ge In

terv

als

Alli

son

-Ap

pro

ved

Sch

edu

le O

ne

TE

S 3

89 F

luid

sTr

an

Syn

Flu

ids

MIL

-PR

F-2

104,

212

60, 4

6167

Tran

smis

sio

n

Fam

ily

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

Ge

ner

alS

ever

eG

en

eral

Sev

ere

Ge

ner

alS

ever

e

* U

se

fo

r tr

an

sm

issio

n s

eria

l n

um

be

rs p

rio

r to

711

00

01

55

1 -

EP 4

0/5

0 S

erie

s -

(P

rio

r to

Hig

h-c

apa

city f

ilte

rs)

EP

40/5

0***

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

Ove

rhau

lO

verh

aul

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

Con

trol

Mai

n S

pin-

on F

ilter

/In

itial

5,0

00 m

iles

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

* U

se

fo

r tr

an

sm

issio

n s

eri

al n

um

be

rs s

tart

ing

with

711

00

01

55

1 -

EP 4

0/5

0 S

eri

es -

(H

igh

-ca

pa

city f

ilte

rs)

EP

40/5

0***

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

Ove

rhau

lO

verh

aul

100,

000

mile

s(1

60 0

00 k

m)

48 m

onth

s

100,

000

mile

s(1

60 0

00 k

m)

48 m

onth

s

Con

trol

Mai

n S

pin-

on F

ilter

/In

itial

5,0

00 m

iles

N.A

.N

.A.

N.A

.N

.A.

N.A

.N

.A.

50,0

00 m

iles

(80

000

km)

24 m

onth

s

50,0

00 m

iles

(80

000

km)

24 m

onth

s

*

Hig

h C

apac

ity

Filt

ers

rele

ased

in m

od

els

sta

rtin

g w

ith

S/N

651

0670

912,

652

0067

342

(300

0 P

rod

uct

Fam

ily)

and

661

0205

144,

662

0000

2521

(40

00 P

rod

uct

Fam

ily)

**

Pro

gn

ost

ics

rele

ased

on

mo

de

ls s

tart

ing

wit

h S

/N 6

5108

2200

5, 6

5200

9995

7, (

3000

Pro

du

ct F

amily

) an

d 6

6102

5767

1, 6

6200

0743

8 (4

000

Pro

du

ct F

amily

)**

* T

ran

Syn

is t

he

on

ly a

pp

rove

d f

luid

fo

r EP 4

0/50

pro

du

cts

.N

OT

E:

Ch

ang

e fl

uid

/filt

ers

at o

r b

efo

re r

eco

mm

end

ed m

ileag

e, m

on

ths,

or

ho

urs

hav

e el

apse

d, w

hic

hev

er

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss

freq

uen

t fl

uid

ch

an

ge

inte

rval

s th

at d

iffe

r fr

om

th

e p

ub

lish

ed r

eco

mm

end

ed f

luid

ch

ang

e in

terv

als

of

Alli

son

Tra

nsm

issi

on

. Alli

son

Tra

nsm

issi

on

re

com

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

eir

pri

mar

y m

eth

od

fo

r d

eter

min

ing

flu

id c

ha

ng

e in

terv

als.

In t

he

abse

nce

of

a fl

uid

an

alys

is p

rog

ram

, th

e fl

uid

ch

ang

e in

terv

als

liste

d in

th

e ch

arts

ab

ove

sh

ou

ld b

e u

sed

.N

OT

E:

Gen

eral

Vo

cati

on

: In

terc

ity

Co

ach

wit

h d

uty

cyc

le le

ss t

han

or

equ

al t

o o

ne

(1)

sto

p p

er m

ile a

nd

all

oth

er v

oca

tio

ns

no

t lis

ted

in s

ever

e vo

cati

on

.N

OT

E:

Sev

ere

Vo

cati

on

: A

ll R

etar

der

s, O

n/O

ff H

igh

way

, Ref

use

, Tra

nsi

t, S

hu

ttle

Tra

nsi

t, 2

000

MH

, an

d In

terc

ity

Co

ach

wit

h d

uty

cyc

le g

rea

ter

an o

ne

(1)

sto

p p

er

mile

.�

Wh

en r

epla

cin

g g

old

ser

ies

filt

ers

wit

h h

igh

-cap

acit

y fi

lter

s in

tra

nsm

issi

on

s co

nta

inin

g 1

00 p

erce

nt

Alli

son

-Ap

pro

ved

TE

S 2

95 f

luid

, it

is a

llow

ed t

o f

ollo

w h

igh

-ca

pac

ity

flu

id a

nd

filt

er c

han

ge

inte

rval

s.

Page 21: SIL - Main - Cal Fire Chiefs Mechanics Sectionsncfma.org/news/wp-content/uploads/2010/01/2010Fluids.pdf · the absence of a fluid analysis program the fluid change intervals listed

10-TR-99, Rev. K

December, 2009

Page 21 of 21

F

luid

Ch

an

ge

In

terv

als

fo

r A

llis

on

Leg

acy P

rod

ucts

Filte

r C

han

ge In

terv

als

fo

r A

llis

on

Le

ga

cy P

rod

uc

ts

Tran

smis

sio

n F

amily

Alli

so

n A

pp

rove

dS

ched

ule

On

eT

ES

389

Flu

ids*

MIL

-PR

F-2

104

MIL

-PR

F-2

1260

MIL

-PR

F-4

6167

Alli

son

Ap

pro

ved

TE

S 2

95

Gen

eral

Se

vere

Gen

eral

Sev

ere

Gen

eral

Sev

ere

AT

500

/ M

T 6

00

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

100,

000

mile

s(1

60 0

00 k

m)

4000

hou

rs48

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

HT

/ C

LT 7

00 /

V 7

00

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

100,

000

mile

s(1

60 0

00 k

m)

4000

hou

rs48

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

Alli

son

-Ap

pro

ved

Sch

edu

le O

ne

TE

S 3

89 F

luid

s*A

lliso

n A

pp

rove

d T

ES

295

Flu

ids*

MIL

-PR

F-2

104,

212

60, 4

6167

Tran

smis

sio

n

Fa

mily

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Inte

rnal

Lu

be/

Au

xilia

ryM

ain

Gen

eral

Sev

ere

Gen

era

lS

ever

eG

ener

alS

ever

eG

ener

alS

ever

eG

ener

alS

ever

eG

ener

alS

ever

eG

ener

alS

ever

eG

ener

alS

ever

eG

en

eral

Sev

ere

AT

Po

lyes

ter*

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

N.A

.N

.A.

Po

lyes

ter*

50,0

00 m

iles*

*(8

0 00

0 km

)20

00 h

ours

24 m

onth

s

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

N.A

.N

.A.

Po

lyes

ter*

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

N.A

.N

.A.

Ove

rhau

lO

verh

aul

Ove

rhau

lO

verh

aul

Ove

rhau

lO

verh

aul

Wir

e M

esh

Wir

e M

esh

Wir

e M

esh

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

100,

000

mile

s(1

60 0

00 k

m)

4000

hou

rs48

mon

ths

50,0

00 m

iles

(80

000

km)

2000

hou

rs24

mon

ths

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

MT

Ove

rhau

lO

verh

aul

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

N.A

.N

.A.

Ove

rhau

lO

verh

aul

50,0

00 m

iles*

*(8

0 00

0 km

)20

00 h

ours

24 m

onth

s

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

N.A

.N

.A.

Ove

rhau

lO

verh

aul

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

N.A

.N

.A.

HT

/ C

LT 7

00 /

V70

0O

verh

aul

Ove

rhau

l

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

Ove

rhau

lO

verh

aul

50,0

00 m

iles*

*(8

0 00

0 km

)10

00 h

ours

12 m

onth

s

25,0

00 m

iles*

*(4

0 00

0 km

)50

0 ho

urs

6 m

onth

s

50,0

00 m

iles

(80

000

km)

1000

hou

rs12

mon

ths

25,0

00 m

iles

(40

000

km)

500

hour

s6

mon

ths

Ove

rhau

lO

verh

aul

25,0

00 m

iles*

*(4

0 00

0 km

)10

00 h

ours

12 m

onth

s

12,0

00 m

iles*

*(2

0 00

0 km

)50

0 ho

urs

6 m

onth

s

25,0

00 m

iles

(40

000

km)

1000

hou

rs12

mon

ths

12,0

00 m

iles

(20

000

km)

500

hour

s6

mon

ths

* F

or

add

itio

nal

info

rmat

ion

reg

ard

ing

th

e p

oly

este

r in

tern

al f

ilter

see

th

e la

test

rev

isio

n o

f S

IL 9

-TR

-01.

** W

hen

an

Alli

son

rec

om

men

ded

hig

h-e

ffic

ien

cy f

ilter

is u

sed

, th

e ch

ang

e in

terv

al is

no

t u

nti

l th

e C

han

ge

Filt

er li

gh

t in

dic

ates

th

e f

ilter

is c

on

tam

ina

ted

or

un

til i

t h

as b

een

in u

se f

or

3 ye

ars,

wh

ich

eve

r o

ccu

rs f

irst

.

No

mile

age

rest

rict

ion

s ap

ply

. H

igh

eff

icie

ncy

filt

ers

are

on

ly a

pp

rove

d f

or

use

wit

h A

T/M

T/H

T S

erie

sN

OT

E:

Ch

ang

e fl

uid

/filt

ers

at o

r b

efo

re r

eco

mm

end

ed m

ileag

e, m

on

ths,

or

ho

urs

hav

e el

apse

d, w

hic

hev

er

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay

req

uir

e m

ore

or

les

s fr

equ

ent

flu

id c

ha

ng

e in

terv

als

that

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n. A

lliso

n T

ran

smis

sio

n

reco

mm

end

s th

at c

ust

om

ers

us

e fl

uid

an

alys

is a

s th

eir

pri

mar

y m

eth

od

fo

r d

eter

min

ing

flu

id c

ha

ng

e in

terv

als.

In t

he

abse

nce

of

a fl

uid

an

alys

is p

rog

ram

, th

e fl

uid

ch

ang

e in

terv

als

liste

d in

th

e ch

arts

ab

ove

sh

ou

ld b

e u

sed

.N

OT

E:

Gen

eral

Vo

cati

on

: In

terc

ity

Co

ach

wit

h d

uty

cyc

le le

ss t

han

or

equ

al t

o o

ne

(1)

sto

p p

er m

ile a

nd

all

oth

er v

oca

tio

ns

no

t lis

ted

in s

ever

e vo

cati

on

.N

OT

E:

Sev

ere

Vo

cati

on

: A

ll R

etar

der

s, O

n/O

ff H

igh

way

, Ref

use

, Tra

nsi

t, S

hu

ttle

Tra

nsi

t, 2

000

MH

, an

d In

terc

ity

Co

ach

wit

h d

uty

cyc

le g

rea

ter

an o

ne

(1)

sto

p p

er

mile

.