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Mould makers since 1972

Sridevi Tool Engineers Pvt Ltd.


ISO 9001-2008


Summary of Presentation

• Introduction of our Company

• Facility In-house

• Moulds

• Achievements


Profile Started in 1972 with one Drilling Machine. From 1972 to 1986 we have been manufacturing Moulds using

conventional equipments like Milling, Lathe and Copy Milling.

In 1986, we were the first private owned commercial tool room in INDIA to start manufacturing Moulds using CNC Technology.

Today, we are equipped with 11 numbers of state-of-the-art high speed 3 and 5-axis CNC Machining Centers supported by high end manufacturing software.


• Total Manpower= 150 +

• Mould making capacity up to 3000 Ton Molding Machine

• Ability to handle moulds up to 40 Ton weight.

• In house mould try out up to 850 Ton molding machine.


Mould Wise distribution for the year 2010-2011

99% Automobile

1% Other

Mould wise distribution


Italy (Fiat)

Turkey ( Fiat)

France(Faurecia)

Germany (G 12)

Mauritius

Gulf Countries

U.S.A.

Israel

South Africa

Denmark

Export to -


Our Prestigious Clients


Present Facility

• 11 CNC machining centers from highly reputed European machine

tool builders.

• A small & big size 5- axis Gantry CNC machining center.

• 2 nos. Dedicated CNC milling machines for Graphite electrodes.

• 5 CNC EDMs.

• CMM.

• In-house mould try out up to 850 Ton molding machine.


FPT- DINO MAX DMC 75 VL DMC 105 VL

First 5 axis high dynamic Gantry type CNC milling machine in Asia from FPT for finishing medium & big size moulds.

A 5 axis champion – an award wining CNC milling machine with linear technology from DMG.

3 axis high speed CNC milling machine for finishing medium size moulds. ( RPM-28,000 )


Design


• 16 Design Stations with latest software and hardware. • Ability to design as per customers standards • In house mould flow. • Can read cad data in .prt .model .Iges .step .cad .catpart


EDM

5 CNC EDMs of reputed makes with 3R tool holder in all machines


Polishing and Assembly


CMM


Continuous Power Supply

DG to run the entire set up.


850 T molding machine equipped with Low pressure drier

Injection Moulding Machine


Outsourcing Try out Facility


Time up to T1 : 8 WEEKS

Material: ASA

Cavity: 1 + 1

Mold Size: 570 x 450 x 503 mm

Part Size: 230 x 109 x 49 mm

Mould Weight: 750 kg

TRIM C PILLAR - VW POLO

Case Studies – 4 wheelers



Material: PP GF 30

Cavity: 1 + 1

Mold Size: 930 X 850 X 1030 mm

Part Size: 153 X 687 X 152 mm

Mould Weight: 5.5 ton

GUIDE PART - VW POLO


CONSOLE ASSEMBLY - MARUTI SX4

Total No. of parts in the project - 23


Mahindra XUV 500

Case Studies – 4 wheelers

RADIATOR GRILL

MESH GRILL

LOWER CENTRAL GRILL

LATERAL UPPER GRILL LATERAL LOWER GRILL NUMBER PLATE CARRIER

Side Sill Cladding


RR DOOR TRIM

D-INSERT RR WAIST RAIL TC1

B PILLAR LOWER R/L


Mahindra Xylo

RADIATOR GRILL

COVER RADIATOR GRILL



Material: PP TF 20

Cavity: 1 ( GATE 5 DROP HRS)

Mold Size: 2040X1390X1250 mm


Mould Weight: 20 ton

REAR QUARTER TRIM - TATA ARIA

Total Parts in Project 16



Material: PP

Cavity: 1 N0S


Part Size: 1230X570X115 mm


TAIL GATE TRIM LOWER – TATA ARIA

Time up to T1 : 13 weeks

Material: PP

Cavity: 1+1 (PIN POINT GATE 4 DROP PIN POINT

Mold Size: 1170 X 820 X 793


285 X 187 X 101 mm


Ford Figo- Air Filter


Material: PP

Cavity: 1+1

Mold Size: 800X700X925

Part Size: 250X190X270


Fiat Linea- Exhaust Assembly


Toyota Corolla Altis


Time up to T1 : 12 Week

Material: PP TF

Cavity: 1 Nos(4 drop sequential)

Mold Size: 1640 x 1250 x 890

Part Size: 950 x 620 x 105


Ford Fusion


Case Studies – 4 Wheelers


Material: PC+PBT (Xenoy)

Cavity: 1 (Seq. valve gate)

Mold Size: 2000x900x970

Part Size: 1446x586x262

Mould Weight: 20 Ton

TATA Motors - Ace



Material: PP

Cavity: 1 + 1( GATE 6 DROPS HRS)

Mold Size:1590X1475X1215 mm



DOOR TRIM - FAURECIA


DASH BOARD

Project : Eicher Motor- India Part: Total 7 mould Time up to T1: 16 - 20 Week



Material: PP

Cavity: 1+1



Mould Weight: 3 ton

HEADLIGHT HOUSING

Yamaha


Case Studies- Two wheelers

2008 Yamaha R15 2011 Yamaha R15 V 2.0

Honda Motorcycle


2011 Honda CBR250R

Suzuki


Checking Fixtures


Molds 180 to 600 ton machine - 30% (50 Moulds)

Molds 600 to 1000 ton machine - 55% ( 90 Moulds)

Molds 1000 to 2000 ton machine - 10% (16 Moulds)

Molds up to 2700 ton machine - 5% (10 Moulds)

(Installed capacity – 160 ~ 180 Moulds / Year)

Molding Machine size vs. % of Molds

Distribution


Best Supplier Award for Tooling

2002-03 2003-04 2005-06 2006-07

2007-08 2008-09 2010-11 2010-11

Denso

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